Colombia Custom American Style Pallet Rack Project 2160 Pallet Positions 4-Level Heavy Duty Warehouse Racking

Custom American Style Pallet Rack for a New Warehouse in Colombia

A plastics manufacturer in Colombia is building a brand-new warehouse and needed a complete pallet racking solution to store both plastic raw materials and finished products. After comparing several suppliers, the customer selected our custom American style pallet rack system for its heavy load capacity, flexible bay configuration, and reliable project delivery.

Project Overview

Why the Customer Chose This Solution

• 2,160 pallet positions: the layout maximizes vertical warehouse space and gives the customer a clear inventory expansion path for future growth.
• 2 tons per level: the heavy duty beams safely support pallets of plastic raw materials and finished goods, meeting the strict safety requirements of daily forklift operation.
• Custom dimensions: D1000mm depth, H10500mm height and 2400mm beam length were tailored to the customer's pallet sizes and forklift aisle planning.
• Four beam levels: each bay provides four usable storage levels, significantly increasing storage density per square meter.
• American style design: the selective racking structure allows direct access to every pallet position, which is essential for managing multiple plastic product SKUs.

Warehouse Layout and Safety

The racking layout was designed together with the customer's logistics team to keep forklift aisles wide enough for smooth pallet handling and daily inventory rotation. Safety accessories including row spacers, back safety bars and floor anchors are included to protect both operators and stored goods during loading and unloading.

Engineering and Quality Control

All upright frames and beams are manufactured from high-strength steel with a durable powder-coated finish to resist humidity and corrosion in the tropical climate. Our engineering team issued complete CAD drawings, load calculation reports, and installation guidance before production, ensuring the racking meets international warehouse safety standards.

Project Timeline

The racking system is scheduled for shipment in October, with on-site installation in the customer's new warehouse in December. A dedicated project manager will coordinate logistics, customs documentation, and step-by-step installation support to guarantee a smooth handover.

Conclusion

This Colombia project demonstrates our capability to deliver custom heavy duty pallet racking for the plastics industry. From precise dimensional engineering to on-time delivery and installation support, we provide a complete warehouse storage solution. Contact us to discuss your pallet rack project today.