Nanjing Peter Logistics Equipment Co., Ltd.

In the world of heavy-duty steel shelving, load capacity isn't just a number—it's the backbone of workplace safety. So when a Singapore client revised their shelf load requirement from 2,000kg down to 500kg per level, our first reaction wasn't to update the quote sheet. It was to call them. The Red FlagFor steel shelving, dropping from 2 tons to half a ton means a completely different product: thinner steel panels, lighter uprights, and reduced beam sections. It's the difference between storing automotive engine blocks and storing cartons of light consumer goods. But sometimes, it's neither—it's simply a mistake. In this case, our sales rep asked the client: "Could you please confirm this change? The material specification would be drastically different, and we want to make sure this matches your actual floor operations." The client appreciated the proactive check, revisited their internal records, and realized their team had misquoted "500kg" when the true requirement was 1,000kg—they had confused the unit conversion. The Right ResultWith the correct 1-ton-per-level specification confirmed, we quickly adjusted the engineering design: optimized steel gauge, verified deflection limits, and issued a revised proposal within 48 hours. But we didn't stop there. We also leveraged our volume shipping relationships to secure a better CIF rate to Singapore's port, passing the savings directly to the client. The entire journey—from first quote to final PO—took just 12 days. The client got a technically sound shelving system, stayed on budget, and avoided what could have been a costly manufacturing error. The Lesson? Never rush when numbers don't add up. A five-minute verification call can save weeks of rework and thousands of dollars in wrong materials. Sometimes, the best service is saying, "Are you sure?"

Project Overview Our client, a major Australian frozen food manufacturer specializing in frozen french fries, required a high-density cold storage solution for their new distribution center. Operating at extreme freezer temperatures between -25°C and -35°C, the facility needed to accommodate 10,000 pallet positions with standard 1m x 1m x 1m pallets carrying 800kg of frozen product each. The company sought to maximize storage density while maintaining efficient FIFO inventory rotation for their frozen food products. Challenge The client faced several critical challenges in their cold storage operations: Extreme Temperature Environment: The warehouse operates continuously at -25°C to -35°C, requiring racking components and shuttle equipment that can withstand severe cold without degradation in structural integrity or operational performance. Space Optimization: Real estate and refrigeration costs for freezer warehouses are significantly higher than ambient facilities. Every cubic meter of freezer space represents substantial capital and ongoing energy expenditure. High Volume Throughput: With 10,000 pallet positions to manage, the system required efficient loading and unloading processes to minimize door-open time and maintain stable freezer temperatures. FIFO Inventory Management: Frozen food products require strict first-in-first-out rotation to ensure product quality and prevent extended storage beyond shelf life. Australian Standards Compliance: All racking structures must meet AS 4084:2012 steel storage racking standards for workplace safety certification in Australia. Solution We designed and delivered a comprehensive Radio Shuttle Rack System tailored specifically for the client's frozen food cold storage requirements. The solution included: Deep Lane Radio Shuttle Racking: Storage lanes configured up to 35 meters deep with rail-guided shuttle carts, achieving 80% greater storage density compared to conventional selective pallet racking within the same building footprint. Cold Storage Grade Shuttle Carts: Each shuttle cart equipped with 24V 60Ah lithium batteries specifically rated for sub-zero operation, featuring anti-frost positioning sensors and low-temperature optimized power management systems. Freezer-Grade Structural Components: All racking frames and rails fabricated from Q235B cold-rolled steel with hot dip galvanized surface treatment, providing superior corrosion resistance in the high-humidity freezer environment. Wireless Remote Control System: 2.4GHz remote controllers with LCD displays enabling operators to manage shuttle operations without prolonged exposure to freezer temperatures, with optional WiFi connectivity for remote monitoring from the warm control room. Semi-Automatic Operation: Forklift operators place pallets at the lane entrance and the shuttle cart automatically transports them deep into the storage lane, reducing forklift travel distance by up to 70% and significantly lowering door-open frequency. Implementation The project was executed in three phases to align with the client's production schedule: Phase Scope Timeline Phase 1 Engineering design, 3D layout simulation, and structural calculations for AS 4084 compliance 4 weeks Phase 2 Manufacturing, quality inspection, and sea freight to Australian port 8 weeks Phase 3 On-site installation, shuttle commissioning, operator training, and final handover 6 weeks Results The Radio Shuttle Rack system delivered outstanding results for the client's frozen food distribution operations: Metric Before After Improvement Storage Density Baseline (Selective Racking) 10,000 pallet positions in same footprint +80% Forklift Travel Distance Full lane entry per pallet Entrance drop-off only -70% Freezer Door Open Time Extended per operation Rapid pallet exchange -60% Energy Consumption Baseline refrigeration load Reduced heat ingress -25% Inventory Accuracy Manual tracking Shuttle position logging +99% Key Performance Indicators 10,000 Pallet Positions configured across multiple deep-lane modules within the freezer warehouse 800kg Load Capacity per 1m x 1m x 1m pallet, optimized for frozen french fry packaging -35°C Operational Rating with cold storage grade lithium batteries maintaining full performance 80% Density Improvement compared to the client's previous conventional selective racking layout 99% Inventory Accuracy achieved through shuttle position tracking and lane management system 25% Energy Reduction in refrigeration costs due to 60% shorter door-open duration during pallet handling Client Feedback The client's operations director commented: "The radio shuttle rack system has transformed our frozen storage operations. We achieved significantly more storage capacity within our existing freezer building, and our energy costs have dropped noticeably. The shuttle carts perform reliably even at minus 35 degrees, which was our primary concern. The installation team was professional and completed the project on schedule." Conclusion This project demonstrates the effectiveness of Radio Shuttle Rack systems for large-scale frozen food cold storage applications. By combining deep lane high-density racking with cold storage grade automation technology, food companies can dramatically improve warehouse space utilization while reducing operational costs. Our turnkey project delivery including design, manufacturing, shipping, installation, and commissioning ensured a seamless experience for the Australian client, with full compliance to AS 4084 standards.

This project is a customized steel mezzanine platform solution designed for warehouse space expansion. The platform size is L12882 × W8000 × H4300mm, covering an area of approximately 105㎡, with a floor loading capacity of 500kg/㎡. The platform adopts a strong steel structure system, including 120×120×4.0mm steel columns, H250×125 main beams, K160×50×1.5mm secondary beams, and C200×40×2.0mm floor panels with reinforcement. The design is equipped with one staircase, safety guardrails, and multiple back pull rods to improve stability and ensure safe operation. By utilizing the vertical space of the warehouse, this mezzanine platform effectively increases the usable area without additional building expansion. The modular design provides excellent load capacity, structural stability, and easy installation, making it suitable for industrial warehouses, factories, and logistics centers. We provide complete customized steel platform solutions, including structural design, production, and installation support according to different warehouse layouts and customer requirements.

This project is a customized steel mezzanine platform solution designed for warehouse space optimization. The platform size is L11030 × W8300 × H2500mm, covering an area of approximately 80㎡, with a floor loading capacity of 300kg/㎡. The platform structure adopts a heavy-duty steel frame system, including double 90×70×2.0mm columns, double K140×50×1.5mm main beams, K80×50×1.5mm secondary beams, and C200×40×2.0mm steel floor panels. The design also includes one staircase for convenient access between floors. By adding this mezzanine platform, the customer successfully increased the available warehouse space without expanding the existing building. The modular steel structure provides high strength, easy installation, and long-term durability, making it an ideal solution for warehouses, factories, and industrial storage applications. We provide customized steel platform solutions based on different warehouse layouts, load requirements, and application needs, including design, manufacturing, and installation support.

Project Background The client is a mid-sized building materials trading enterprise based in Brisbane, Australia, mainly supplying steel sections, pipes, aluminium extrusions and other long-profile construction materials for local contractors and retail merchants. Core Client Pain Points Through remote warehouse assessment, our technical team sorted out four key operational pain points of the client’s original ground stacking storage mode: 1. Low space utilization: The warehouse features an effective height of 6 metres, yet full ground stacking caused severe waste of vertical space. Standard customized racking solutions can boost warehouse space utilization by over 35%. 2. Low picking efficiency: Disordered ground stacking made product identification and access difficult. Staff spent 20–30 minutes on average retrieving specific materials, delaying order delivery and raising labor costs. 3. Chaotic inventory management: Without standardized storage classification, inventory counting was labor-intensive, counting errors occurred frequently, and irregular stacking easily led to material damage. 4. Hidden safety hazards: Unfixed stacked long-profile materials were prone to toppling, bringing slip and fall risks and major workplace safety threats. Core Project Requirements The client put forward clear customized specifications for racking design and delivery: Requirement Item Detailed Specification Stored goods Steel sections, pipes, aluminium profiles Material length 3 m – 9 m Single arm load capacity 800 kg – 1,000 kg Warehouse available height Approx. 6 m Operation mode Forklift handling + manual picking Design priority Maximize floor utilization, reserve unobstructed forklift aisles Delivery terms DDU Port of Brisbane Solution Development Process The project lasted 5 weeks from early April to late May 2026, with iterative design and repeated communication to finalize the optimal customized solution: Round 1 (Early April): Conduct demand research on client’s product specifications, warehouse size and operational workflow, and deliver the initial cantilever racking design scheme. Round 2 (Mid–Late April): Optimize upright height and arm length based on client feedback, propose two layout plans, and refine aisle width and material zoning details. Round 3 (Mid May): Confirm the hybrid layout of double-sided and wall-mounted single-sided cantilever racks, and finalize all technical parameters and production schedules. Final Confirmation (Late May): Complete contract signing and confirm DDU delivery terms and project timeline. Final Racking Solution & Layout Design Racking Core Specifications Parameter Specification Upright material Q235B hot-rolled H-section steel Upright height 6,000 mm Arm material Cold-formed steel Arm length 1,200 mm / 1,500 mm (custom zoned) Rated load per arm 1,000 kg Vertical adjustment pitch 100 mm Surface treatment Electrostatic powder coating Assembly method Full bolted modular assembly Warehouse Layout Plan Covering a warehouse area of 1,200 ㎡ with an effective height of 6 m, the layout adopts a hybrid structural design: four rows of double-sided cantilever racks are arranged in the central area with 3.5 m operation aisles; wall-mounted single-sided cantilever racks are installed on both sides to make full use of edge space. Materials are classified and stored by length (below 3 m, 3–6 m, 6–9 m), with a 4 m wide main aisle reserved to support two-way forklift traffic, realizing standardized and efficient storage management. Project Effect After the completion of the project transformation, the client’s vertical warehouse space is fully utilized, the overall space utilization rate is significantly improved, and material picking and inventory counting efficiency are greatly optimized. The standardized classified storage effectively reduces material damage rates and eliminates stacking safety hazards, helping the client realize refined and safe warehouse operation management.

Project Overview A building materials supplier in Iraq was struggling with the storage and handling of long, heavy materials—primarily wooden boards and steel plates—that were occupying excessive floor space and creating safety hazards. The client needed a dedicated racking solution to organize these oversized materials, improve accessibility, and maximize their warehouse footprint. Our team delivered a custom cantilever racking system designed specifically for the demands of Iraq's construction material supply chain. The Challenge Before the cantilever racking installation, the client's warehouse faced multiple operational difficulties: Floor-level chaos: Wooden boards and steel plates were stacked directly on the floor in unorganized piles, occupying over 60% of the available floor area Material damage: Direct ground contact caused moisture absorption in wooden boards and surface corrosion on steel plates, resulting in an estimated 8% material loss per quarter Safety risks: Unstable stacks of heavy steel plates posed serious workplace hazards, with two near-miss incidents reported in the previous year Inefficient retrieval: Workers spent an average of 22 minutes locating and extracting specific material dimensions from mixed floor stacks Inventory blind spots: Without organized racking, accurate stock counting was nearly impossible, leading to frequent over-ordering or stockouts The Solution: Custom Cantilever Racking System After analyzing the client's material dimensions, weight profiles, and daily throughput, we designed and installed a heavy-duty cantilever racking system with the following configuration: Dual-Sided Cantilever Configuration A double-sided cantilever racking row was installed as the central spine of the storage area. One side was dedicated to wooden boards with wider arm spacing to accommodate varying board lengths (2.4m to 6m), while the opposite side was configured for steel plates with reinforced arms rated at 1,200 kg per level to handle the heavy load. Heavy-Duty Arm Design Each cantilever arm was fabricated from structural steel with a hot-dip galvanized finish to withstand Iraq's extreme temperature fluctuations (ranging from 5°C in winter to over 50°C in summer). The arms were bolted to vertical columns at adjustable intervals, allowing the client to reconfigure storage levels as their inventory mix evolved. Clear Aisle Access The open-front cantilever design eliminated the need for vertical front columns, enabling forklift operators to load and retrieve materials from either side without obstruction. Dedicated 3.5-meter-wide aisles ensured safe maneuvering even with 6-meter-long timber loads. Key Results MetricBeforeAfterImprovement Floor Space Freed60% occupied22% occupied38% reclaimed Material Retrieval Time22 min6 min-73% Material Loss Rate8% per quarter1.5% per quarter-81% Storage Capacity~80 tonnes~210 tonnes+163% Inventory AccuracyEstimate only95%Fully trackable Operational Impact Material preservation: Elevated storage off the ground eliminated moisture damage to wooden boards and surface rust on steel plates, preserving material quality for end customers Workplace safety: Organized, stable racking with clear load ratings and aisle markings eliminated stacking-related hazards completely Faster order fulfillment: Categorized storage by material type, thickness, and length enabled pickers to locate items in under 6 minutes—a 73% time reduction Real-time inventory visibility: With materials organized on dedicated cantilever arms, stock-taking became fast and accurate, enabling better procurement planning Scalable design: The modular cantilever system can be extended with additional bays as the client's business expands across Iraq's growing construction market Client Feedback “We used to dread receiving new steel plate shipments because we had nowhere proper to put them. Now, everything has its place. Our warehouse looks completely different—organized, professional, and most importantly, safe. The cantilever system handles the weight perfectly. We are already planning to add more bays next year." Conclusion This Iraq-based project highlights the transformative impact of a purpose-built cantilever racking system for building materials storage. By replacing chaotic floor stacking with a structured, heavy-duty racking solution, the client reclaimed 38% of warehouse floor space, increased total storage capacity by over 160%, and virtually eliminated material loss. For any business handling long, heavy materials such as timber, steel plates, pipes, or profiles, a cantilever racking system represents one of the highest-ROI warehouse investments available.

Project Overview In the rapidly evolving logistics landscape of the Caribbean, a Barbados-based warehousing and distribution company faced a critical challenge: their existing storage infrastructure was failing to keep pace with growing inventory demands. Limited floor space, inefficient product organization, and workflow bottlenecks were impacting daily operations and bottom-line performance. The client needed a comprehensive storage solution that would not only increase usable square footage but also streamline material handling processes across their facility. The Challenge Prior to the upgrade, the Barbados warehouse relied on a mix of ad-hoc shelving units and floor-level stacking, resulting in: Low storage density: Only 40% of vertical space was being utilized Inefficient picking paths: Staff spent 35% of shift time navigating disorganized aisles Inventory damage risk: Improperly stacked goods led to recurring product loss Limited scalability: Seasonal inventory surges overwhelmed available capacity The Solution: Multi-Racking System Deployment After a thorough on-site assessment, our engineering team designed and deployed a three-tier racking ecosystem tailored to the client's diverse inventory profile: 1. Cantilever Racking — Long & Bulky Items Cantilever racking was installed along the warehouse perimeter to accommodate long, irregularly shaped materials including steel pipes, timber beams, and extruded profiles. The open-front design enabled forklift operators to load and retrieve items without obstruction, reducing handling time by 28% compared to the previous floor-stacking method. 2. Pallet Racking — High-Volume Bulk Storage A selective pallet racking system was configured as the backbone of the warehouse, providing four-tier vertical storage for palletized goods. This system alone increased SKU capacity by 60% while maintaining FIFO (First-In-First-Out) inventory rotation. Adjustable beam levels allowed the client to reconfigure shelf heights as product dimensions changed seasonally. 3. Shelf Racking — Small Parts & Picking Efficiency Medium-duty shelf racking was deployed in the picking zone for smaller, fast-moving items. Integrated with labeled bin locations and barcode scanning, this zone reduced picking errors by 40% and cut order fulfillment time from 45 minutes to 18 minutes per order cycle. Key Results Metric Before After Improvement Usable Storage Area 1,200 m² 2,050 m² +71% Vertical Space Utilization 40% 85% +112% Order Picking Speed 45 min/cycle 18 min/cycle -60% Inventory Accuracy 82% 97% +15% Picking Errors 12 per day 3 per day -75% Operational Impact Beyond the quantitative gains, the new racking infrastructure delivered significant qualitative improvements: Safety compliance: Dedicated racking aisles and clear load-rating signage aligned the facility with OSHA and regional safety standards Staff satisfaction: Organized and accessible inventory reduced physical strain and improved workplace morale Client confidence: Faster, more accurate order fulfillment strengthened the company's reputation with Barbados-based retailers and regional distribution partners Future-ready: The modular racking design supports bolt-on expansion as the business continues to grow Client Feedback “The transformation was beyond our expectations. We went from operating in a cramped, chaotic space to a modern, efficient warehouse. The cantilever racks alone freed up an entire bay of floor space we didn't know we had. Our pickers are happier and our customers are noticing the difference in delivery speed.” Conclusion This Barbados warehouse project demonstrates how a strategically designed multi-racking solution—combining cantilever, pallet, and shelf racking—can unlock hidden capacity within existing footprints. By increasing usable storage area by over 70%, reducing picking time by 60%, and eliminating nearly all picking errors, the client achieved a full return on investment within 14 months. Whether your facility handles long-span materials, high-volume pallets, or high-SKU small parts, a customized racking configuration can deliver measurable ROI while future-proofing your operations for growth.

Project Overview An established construction company based in Australia sought to optimize their warehouse storage capacity to accommodate growing inventory demands. After evaluating multiple storage solutions, they selected our heavy-duty pallet racking system for its superior load-bearing capacity, modular design, and ease of installation. Client Background The client operates in the competitive Australian construction sector, managing a wide range of building materials and equipment. With expanding operations, their existing warehouse layout could no longer support efficient inventory management, leading to congestion, safety concerns, and reduced operational productivity. The client required a scalable, durable storage solution that could handle heavy construction materials while maximizing the use of vertical space within their existing facility. Solution Delivered We provided a comprehensive pallet racking solution consisting of 500 units of heavy-duty racking, each measuring 2700mm (W) × 1000mm (D) × 6000mm (H). The system was configured as a 4-level structure, with each level engineered to support a 2-ton load capacity per shelf level, delivering a total storage capacity of 4,000 tons across the entire installation. Key Specifications Parameter Specification Total Units 500 sets Dimensions (W×D×H) 2700 × 1000 × 6000 mm Configuration 4 levels per unit Load Capacity 2 tons per level (8 tons per unit) Total System Capacity 4,000 tons Application Construction material & equipment storage Location Australia Installation & Deployment The entire 500-unit system was shipped and installed on schedule. Our pallet racking features a modular bolt-together design that enabled the client's on-site team to complete assembly efficiently with minimal downtime. The client specifically highlighted the straightforward installation process, which required no specialized tools or extensive training — a critical advantage for a busy construction warehouse environment where time is at a premium. Heavy-Duty Pallet Racking System — On-Site Deployment 4-Level Pallet Racking — Warehouse Storage Optimization Results & Client Feedback The project delivered measurable improvements across multiple operational dimensions: Space Utilization: The 4-level vertical configuration dramatically increased storage density within the same warehouse footprint, effectively multiplying the usable storage area and eliminating the need for costly facility expansion. Operational Efficiency: Streamlined aisle access and organized tiered storage significantly reduced picking and replenishment times, enabling faster turnaround on construction material dispatch. Load Safety: The 2-ton per level capacity comfortably accommodates heavy construction materials, with robust structural integrity ensuring long-term reliability and workplace safety compliance. The client reported being highly satisfied with both product quality and the installation experience: "The racking is of excellent quality and remarkably easy to install. The system has significantly improved our warehouse space utilization and operational workflow. We are very pleased with the outcome." Why This Solution Stands Out This deployment demonstrates the practical advantages of our heavy-duty pallet racking for the construction industry: Scalable Design: The modular structure allows future expansion or reconfiguration as storage needs evolve, protecting the client's investment. Heavy-Duty Performance: Engineered for demanding industrial environments with consistent 2-ton per level load ratings across all 500 units. Rapid Installation: Bolt-together assembly minimizes downtime and accelerates time-to-value — a key factor for the client's operational continuity. Durable Construction: High-grade steel components with protective finishes ensure longevity even under continuous heavy use in harsh warehouse conditions. Conclusion This project underscores our commitment to delivering industrial-grade storage solutions that drive tangible operational gains. The Australian construction client now operates with a significantly more organized, safer, and higher-capacity warehouse — a direct and measurable outcome of the 500-unit pallet racking deployment. We continue to support the client as their storage needs evolve, reinforcing a long-term partnership built on product quality and service reliability.

Australian Timber Storage Cantilever Racking Project Case This professional heavy-duty cantilever racking solution was fully delivered for a large timber supply enterprise based in Queensland, Australia, a key supplier providing solid wood beams, decking timber, laminated veneer lumber (LVL), timber planks and log bundles for local construction, renovation and landscaping industries. Before the renovation, the client adopted traditional ground stacking to store long-length timber products. Random piling not only occupied over 70% of the warehouse floor space but also caused frequent timber warping, damp deformation and surface scratches due to direct contact with the ground. In addition, long timber bundles were difficult to access with forklifts, leading to low picking efficiency, prolonged inventory counting work and potential safety hazards caused by unstable stacked goods. Facing expanding business volume and growing order demands, the client urgently needed a tailored storage system to solve space waste, product damage and operational inefficiency. Combined with Australia’s local climate, warehouse environment and AS 4084-2012 industrial racking standards, we designed customized double-sided heavy-duty cantilever racks. The entire system is manufactured with high-tensile structural steel, equipped with reinforced uprights and thickened cantilever arms, delivering excellent load-bearing performance to bear heavy timber bundles steadily without deformation. All metal components adopt hot-dip galvanized surface treatment, which effectively resists corrosion, rust and moisture erosion, perfectly adapting to Australia’s humid outdoor and semi-outdoor timber yard environments and extending the service life. The adjustable arm height and spacing freely accommodate timber of different lengths, widths and specifications, realizing classified storage for various wood products. The open-front structure eliminates obstacles for forklifts and manual handling, enabling direct access to goods from both sides and greatly speeding up loading, unloading and delivery processes. After installation and commissioning, the client’s warehouse storage density increased by nearly 60%, and all timber is stored off the ground, thoroughly avoiding dampness, wear and warping. Daily picking and inventory efficiency improved dramatically, while standardized placement also optimized the overall working environment and reduced workplace safety risks. This cost-effective, durable and compliant cantilever racking system has fully met the client’s long-term storage and logistics demands, and won high recognition for its reliable quality, practical design and professional after-sales service. It has become a typical high-efficiency storage solution for local Australian timber and building material industries.