Nanjing Peter Logistics Equipment Co., Ltd.

Project Overview We successfully delivered and installed a large-scale steel mezzanine platform for a valued Japanese client. The project featured a 20-meter by 20-meter steel platform structure (400m² total floor area), designed to accommodate both office space and a dedicated storage area on the second level. With a robust load-bearing capacity of 300 kg/m², this mezzanine solution fully satisfied the client's operational requirements for safety, durability, and spatial efficiency. Client Background The client is an established Japanese industrial enterprise seeking to maximize warehouse vertical space utilization. Their facility originally featured a single-floor layout that severely limited operational workflow. The client required a structural mezzanine solution to create a functional second level that could simultaneously support administrative office functions and bulk inventory storage without compromising structural integrity. Project Specifications Parameter Specification Platform Dimensions 20m (L) × 20m (W) – 400m² Total Floor Area Load Capacity 300 kg/m² Uniformly Distributed Load (UDL) Structure Type Heavy-Duty Structural Steel Mezzanine Second Floor Usage Office Area + Storage/Inventory Zone Steel Finish Anti-Corrosion Coating (Industrial Grade) Decking Material High-Strength Steel Decking Panels Access Industrial-Grade Staircase with Safety Handrails Safety Features Perimeter Guardrails, Edge Protection, Anti-Slip Decking Installation Duration Professional On-Site Assembly and Commissioning Compliance Japanese Industrial Standards (JIS) and International Safety Codes Key Challenges and Solutions Challenge 1: High Load-Bearing Requirements The client specified a demanding 300 kg/m² load capacity to accommodate heavy inventory storage alongside office personnel and equipment. Our engineering team designed a reinforced structural steel framework with optimized column spacing and heavy-gauge steel beams, ensuring the mezzanine could safely support both static and dynamic loads well beyond the specified threshold. Challenge 2: Dual-Purpose Spatial Design The second floor needed to serve two distinct functions: a professional office environment and a bulk storage area. We implemented a smart zoning layout that physically separated the office zone from the storage area, with appropriate soundproofing partitions, dedicated lighting for the office area, and open-plan racking zones for efficient inventory management. Challenge 3: Tight Installation Timeline The client required minimal disruption to their ongoing ground-floor operations. Our installation team adopted a phased assembly approach, pre-fabricating key structural components off-site and executing on-site installation with precision scheduling. The entire structure was erected and commissioned without interfering with the client's daily warehouse activities. Results and Client Feedback Doubled Usable Floor Space: The 400m² mezzanine effectively transformed the single-story warehouse into a highly functional two-level facility, dramatically improving operational workflow and space utilization. Seamless Dual Functionality: The office zone provides a comfortable, well-lit administrative workspace, while the adjacent storage area supports organized, high-density inventory storage. Verified Load Performance: Post-installation load testing confirmed the structure exceeds the 300 kg/m² requirement with ample safety margin, earning strong approval from the client's engineering audit team. On-Time Delivery: The entire project was delivered within the agreed timeline, with zero safety incidents during installation. Client Satisfaction: The Japanese client expressed high satisfaction with both the engineering quality and the professional project management throughout the process. Conclusion This 20m×20m steel mezzanine project for our Japanese client exemplifies our expertise in delivering large-scale, high-load-capacity mezzanine solutions for industrial applications. By combining robust structural engineering with thoughtful spatial design, we provided a turnkey solution that maximized the client's facility potential while meeting stringent Japanese industrial standards. Whether for office expansion, warehouse optimization, or dual-purpose space creation, our steel mezzanine platforms deliver reliable, long-term value for industrial enterprises worldwide. The project stands as a testament to our commitment to engineering excellence, on-time delivery, and customer-centric service — values that have earned trust from clients across Asia, Europe, and beyond.

Project Overview PETER LOGISTICS, a growing logistics and warehousing company based in the Dominican Republic, required a robust and space-efficient storage solution to optimize their warehouse operations. Our team designed and delivered a custom steel mezzanine platform measuring 12,000mm * 8,000mm, providing approximately 76 square meters of additional storage space with a reliable load-bearing capacity of 300KG per square meter. The entire project was completed on schedule with exceptional attention to structural integrity and safety standards. Customer Profile PETER LOGISTICS is a logistics service provider operating in the Dominican Republic, offering warehousing, distribution, and supply chain management services to businesses across the Caribbean region. With growing demand for their warehousing services, the company needed to maximize their existing facility's vertical space without expanding their physical footprint. The steel mezzanine platform was the ideal solution to double their usable storage area while maintaining efficient workflow and safety compliance. Technical Specifications ComponentSpecificationMaterial Columns120 * 120 * 4.0mmSquare Steel Tube Main BeamsHN298 * 199H-Shaped Structural Steel Secondary BeamsHN175 * 90H-Shaped Structural Steel Floor PanelsC200 * 40 * 2.0mmCold-Formed Steel Platform DimensionsL12,000 * W8,000mm– Platform HeightH3,000mm– Total AreaApprox. 76㎡– Load Capacity300KG/㎡– Key Features & Safety Design Full-Perimeter Guardrails: H1,200mm safety guardrails installed around the entire platform to ensure operator safety during loading and unloading operations. Integrated Staircase: A dedicated staircase provides safe and convenient access to the elevated platform level, designed with anti-slip steps and ergonomic handrails. Multi-Point Back Pull Rods: Multiple sets of back pull rods are strategically positioned to enhance lateral stability and prevent structural sway under heavy loads. Heavy-Duty Structural Steel: All primary load-bearing components utilize industrial-grade H-shaped steel (HN298*199 for main beams, HN175*90 for secondary beams) ensuring long-term durability in a high-traffic warehouse environment. Optimized Space Utilization: The mezzanine design effectively doubles the usable floor area without requiring building expansion, delivering an excellent return on investment for the client. Modular Construction: The platform was fabricated in modular sections for efficient shipping and rapid on-site assembly, minimizing disruption to the client's ongoing warehouse operations. Project Results The steel mezzanine platform was successfully installed and commissioned at PETER LOGISTICS' warehouse facility. The client expressed high satisfaction with the quality of materials, precision of fabrication, and professionalism of the installation process. Key outcomes include: Storage Capacity Doubled: The 76㎡ platform effectively doubled the warehouse's usable storage area without expanding the building footprint. Zero Safety Incidents: The integrated guardrails, pull rods, and compliant staircase design ensured a completely safe working environment from day one. Rapid Installation: The modular steel structure was assembled on-site efficiently, minimizing downtime and allowing the client to resume full operations quickly. Positive Client Feedback: PETER LOGISTICS commended the structural quality, aesthetic finish, and overall value delivered by the platform solution. Conclusion This project demonstrates our capability to deliver customized, high-quality steel structure solutions for international logistics clients. From initial design to final installation, every phase was executed with precision engineering and strict adherence to safety standards. The successful deployment at PETER LOGISTICS in the Dominican Republic reinforces our commitment to providing durable, cost-effective storage infrastructure that helps our clients scale their operations efficiently. We look forward to supporting PETER LOGISTICS with future expansion projects as their business continues to grow.

 22㎡ Steel Structure Platform Creates Efficient Storage Space Project Name: Single-story Steel Structure Warehouse PlatformProject area: Approximately 22㎡Platform dimensions: L2400 × W8800 mmPlatform height: 3300 mmPlatform load capacity: 600 kg/㎡ To address the issue of insufficient warehouse space for customers, we designed and installed a single-story steel structure platform. This added approximately 22 square meters of usable space within the limited premises, effectively enabling the warehouse to be utilized more efficiently in a three-dimensional manner. The platform is constructed using high-strength Q235 steel. The main beams, secondary beams, and columns are designed to withstand various loads effectively, ensuring the overall structure’s stability and reliability. The platform is covered with wooden flooring, and safety railings and stairs are provided to facilitate easy access for people and the handling of goods. This design balances safety with operational convenience. To further enhance overall stability, the platform incorporates multiple sets of diagonal supports, ensuring that the structure remains sturdy and durable over long-term use. It’s suitable for various applications, including warehouses, logistics centers, and industrial workshops. Upon completion, the project not only improved warehouse space utilization but also optimized operational processes, providing customers with cost-effective, efficient, and sustainable storage solutions.

Steel Mezzanine Platform Project Case Project Background A manufacturing company needed to expand its warehouse capacity without relocating or enlarging the building. To maximize the existing floor space, a customized steel mezzanine platform was installed, creating an additional storage level while maintaining efficient access for daily warehouse operations. Project Solution Peterack designed and supplied a heavy-duty structural steel mezzanine tailored to the customer's warehouse dimensions and operational requirements. The platform was engineered with high-strength steel columns, beams, floor decking, safety handrails, and stair access, providing a safe and durable multi-level storage solution. The layout allows forklifts and pallet trucks to operate freely beneath the platform while personnel can safely access the upper level for storage and picking. Product Features Customized dimensions to match warehouse layout and load requirements. Heavy-duty steel structure with excellent stability and long service life. Powder-coated finish for corrosion resistance and an attractive appearance. Modular design for fast installation and future expansion. Equipped with guardrails, kick plates, and staircases to ensure operator safety. Maximizes vertical warehouse space without requiring new construction. Project Results The completed mezzanine platform effectively doubled the available storage area, significantly improving warehouse utilization and operational efficiency. The customer gained additional pallet and carton storage space while maintaining smooth material flow and easy inventory management. The project was completed on schedule and has continued to provide reliable performance with minimal maintenance. Application: Manufacturing WarehouseProduct: Heavy Duty Steel Mezzanine PlatformMaterial: Q235B Structural SteelSurface Finish: Powder CoatedDesign: Customized According to Warehouse Layout and Load CapacityAdvantages: Space Saving, High Load Capacity, Easy Installation, Expandable Design

Industry: Warehousing / 3PL LogisticsRegion: SingaporeProduct: Heavy-Duty Steel Shelving with bolted uprights and steel deck panelsTimeline: 12 Days (Quotation to Order Confirmation) The Challenge A Singapore-based logistics operator approached us for a new heavy-duty steel shelving system to improve their warehouse storage density. After receiving our initial design for a 2,000kg-per-level configuration, the client submitted a revised RFQ with a significantly reduced specification: only 500kg per level. Given the substantial discrepancy, our engineering team noted that a 500kg-rated shelving system would require thinner steel panels, lighter gauge uprights, and a completely different bolt torque specification—which seemed inconsistent with the client's known operational profile (handling mixed industrial goods with variable weights). The Intervention Instead of proceeding with a quote for the 500kg version, our sales team initiated a formal verification process: Step 1: Contacted the client's procurement lead to clarify the actual floor load requirements. Step 2: Highlighted the structural differences between 500kg and 2,000kg shelving systems, emphasizing safety and durability implications. Step 3: Requested internal cross-checking with the client's operations team. Upon review, the client confirmed a data-entry error: the actual required load capacity was 1,000kg per level, not 500kg. The client corrected the specification immediately and thanked our team for not blindly processing the order. The Value-Add With the correct 1,000kg-per-level spec confirmed, we delivered two additional benefits: Engineering Optimization: Adjusted the steel panel thickness and upright section to match the 1-ton load requirement—lighter than the original 2-ton design, reducing material cost while maintaining a safe safety factor. Freight Cost Reduction: Negotiated with our long-term shipping carrier to secure a volume-based discount on CIF (Cost, Insurance, Freight) terms to Singapore's main port, lowering the total landed cost for the client. The Results Metric Outcome Spec Accuracy Final design matched actual 1,000kg-per-level operational need Budget Final price within client's projected budget, thanks to material optimization and freight savings Turnaround First quote → spec correction → final PO in under two weeks Client Feedback Commended our proactive verification process, stating it prevented a potential misorder Conclusion This case proves that true customer service goes beyond accepting every request at face value. By questioning an inconsistent load specification and securing logistics cost savings, we turned a potential error into a demonstration of expertise and trust—laying the foundation for a long-term partnership with this Singapore client.

Project Overview Our client, a major Australian frozen food manufacturer specializing in frozen french fries, required a high-density cold storage solution for their new distribution center. Operating at extreme freezer temperatures between -25°C and -35°C, the facility needed to accommodate 10,000 pallet positions with standard 1m x 1m x 1m pallets carrying 800kg of frozen product each. The company sought to maximize storage density while maintaining efficient FIFO inventory rotation for their frozen food products. Challenge The client faced several critical challenges in their cold storage operations: Extreme Temperature Environment: The warehouse operates continuously at -25°C to -35°C, requiring racking components and shuttle equipment that can withstand severe cold without degradation in structural integrity or operational performance. Space Optimization: Real estate and refrigeration costs for freezer warehouses are significantly higher than ambient facilities. Every cubic meter of freezer space represents substantial capital and ongoing energy expenditure. High Volume Throughput: With 10,000 pallet positions to manage, the system required efficient loading and unloading processes to minimize door-open time and maintain stable freezer temperatures. FIFO Inventory Management: Frozen food products require strict first-in-first-out rotation to ensure product quality and prevent extended storage beyond shelf life. Australian Standards Compliance: All racking structures must meet AS 4084:2012 steel storage racking standards for workplace safety certification in Australia. Solution We designed and delivered a comprehensive Radio Shuttle Rack System tailored specifically for the client's frozen food cold storage requirements. The solution included: Deep Lane Radio Shuttle Racking: Storage lanes configured up to 35 meters deep with rail-guided shuttle carts, achieving 80% greater storage density compared to conventional selective pallet racking within the same building footprint. Cold Storage Grade Shuttle Carts: Each shuttle cart equipped with 24V 60Ah lithium batteries specifically rated for sub-zero operation, featuring anti-frost positioning sensors and low-temperature optimized power management systems. Freezer-Grade Structural Components: All racking frames and rails fabricated from Q235B cold-rolled steel with hot dip galvanized surface treatment, providing superior corrosion resistance in the high-humidity freezer environment. Wireless Remote Control System: 2.4GHz remote controllers with LCD displays enabling operators to manage shuttle operations without prolonged exposure to freezer temperatures, with optional WiFi connectivity for remote monitoring from the warm control room. Semi-Automatic Operation: Forklift operators place pallets at the lane entrance and the shuttle cart automatically transports them deep into the storage lane, reducing forklift travel distance by up to 70% and significantly lowering door-open frequency. Implementation The project was executed in three phases to align with the client's production schedule: Phase Scope Timeline Phase 1 Engineering design, 3D layout simulation, and structural calculations for AS 4084 compliance 4 weeks Phase 2 Manufacturing, quality inspection, and sea freight to Australian port 8 weeks Phase 3 On-site installation, shuttle commissioning, operator training, and final handover 6 weeks Results The Radio Shuttle Rack system delivered outstanding results for the client's frozen food distribution operations: Metric Before After Improvement Storage Density Baseline (Selective Racking) 10,000 pallet positions in same footprint +80% Forklift Travel Distance Full lane entry per pallet Entrance drop-off only -70% Freezer Door Open Time Extended per operation Rapid pallet exchange -60% Energy Consumption Baseline refrigeration load Reduced heat ingress -25% Inventory Accuracy Manual tracking Shuttle position logging +99% Key Performance Indicators 10,000 Pallet Positions configured across multiple deep-lane modules within the freezer warehouse 800kg Load Capacity per 1m x 1m x 1m pallet, optimized for frozen french fry packaging -35°C Operational Rating with cold storage grade lithium batteries maintaining full performance 80% Density Improvement compared to the client's previous conventional selective racking layout 99% Inventory Accuracy achieved through shuttle position tracking and lane management system 25% Energy Reduction in refrigeration costs due to 60% shorter door-open duration during pallet handling Client Feedback The client's operations director commented: "The radio shuttle rack system has transformed our frozen storage operations. We achieved significantly more storage capacity within our existing freezer building, and our energy costs have dropped noticeably. The shuttle carts perform reliably even at minus 35 degrees, which was our primary concern. The installation team was professional and completed the project on schedule." Conclusion This project demonstrates the effectiveness of Radio Shuttle Rack systems for large-scale frozen food cold storage applications. By combining deep lane high-density racking with cold storage grade automation technology, food companies can dramatically improve warehouse space utilization while reducing operational costs. Our turnkey project delivery including design, manufacturing, shipping, installation, and commissioning ensured a seamless experience for the Australian client, with full compliance to AS 4084 standards.

This project is a customized steel mezzanine platform solution designed for warehouse space expansion. The platform size is L12882 × W8000 × H4300mm, covering an area of approximately 105㎡, with a floor loading capacity of 500kg/㎡. The platform adopts a strong steel structure system, including 120×120×4.0mm steel columns, H250×125 main beams, K160×50×1.5mm secondary beams, and C200×40×2.0mm floor panels with reinforcement. The design is equipped with one staircase, safety guardrails, and multiple back pull rods to improve stability and ensure safe operation. By utilizing the vertical space of the warehouse, this mezzanine platform effectively increases the usable area without additional building expansion. The modular design provides excellent load capacity, structural stability, and easy installation, making it suitable for industrial warehouses, factories, and logistics centers. We provide complete customized steel platform solutions, including structural design, production, and installation support according to different warehouse layouts and customer requirements.

This project is a customized steel mezzanine platform solution designed for warehouse space optimization. The platform size is L11030 × W8300 × H2500mm, covering an area of approximately 80㎡, with a floor loading capacity of 300kg/㎡. The platform structure adopts a heavy-duty steel frame system, including double 90×70×2.0mm columns, double K140×50×1.5mm main beams, K80×50×1.5mm secondary beams, and C200×40×2.0mm steel floor panels. The design also includes one staircase for convenient access between floors. By adding this mezzanine platform, the customer successfully increased the available warehouse space without expanding the existing building. The modular steel structure provides high strength, easy installation, and long-term durability, making it an ideal solution for warehouses, factories, and industrial storage applications. We provide customized steel platform solutions based on different warehouse layouts, load requirements, and application needs, including design, manufacturing, and installation support.

Project Background The client is a mid-sized building materials trading enterprise based in Brisbane, Australia, mainly supplying steel sections, pipes, aluminium extrusions and other long-profile construction materials for local contractors and retail merchants. Core Client Pain Points Through remote warehouse assessment, our technical team sorted out four key operational pain points of the client’s original ground stacking storage mode: 1. Low space utilization: The warehouse features an effective height of 6 metres, yet full ground stacking caused severe waste of vertical space. Standard customized racking solutions can boost warehouse space utilization by over 35%. 2. Low picking efficiency: Disordered ground stacking made product identification and access difficult. Staff spent 20–30 minutes on average retrieving specific materials, delaying order delivery and raising labor costs. 3. Chaotic inventory management: Without standardized storage classification, inventory counting was labor-intensive, counting errors occurred frequently, and irregular stacking easily led to material damage. 4. Hidden safety hazards: Unfixed stacked long-profile materials were prone to toppling, bringing slip and fall risks and major workplace safety threats. Core Project Requirements The client put forward clear customized specifications for racking design and delivery: Requirement Item Detailed Specification Stored goods Steel sections, pipes, aluminium profiles Material length 3 m – 9 m Single arm load capacity 800 kg – 1,000 kg Warehouse available height Approx. 6 m Operation mode Forklift handling + manual picking Design priority Maximize floor utilization, reserve unobstructed forklift aisles Delivery terms DDU Port of Brisbane Solution Development Process The project lasted 5 weeks from early April to late May 2026, with iterative design and repeated communication to finalize the optimal customized solution: Round 1 (Early April): Conduct demand research on client’s product specifications, warehouse size and operational workflow, and deliver the initial cantilever racking design scheme. Round 2 (Mid–Late April): Optimize upright height and arm length based on client feedback, propose two layout plans, and refine aisle width and material zoning details. Round 3 (Mid May): Confirm the hybrid layout of double-sided and wall-mounted single-sided cantilever racks, and finalize all technical parameters and production schedules. Final Confirmation (Late May): Complete contract signing and confirm DDU delivery terms and project timeline. Final Racking Solution & Layout Design Racking Core Specifications Parameter Specification Upright material Q235B hot-rolled H-section steel Upright height 6,000 mm Arm material Cold-formed steel Arm length 1,200 mm / 1,500 mm (custom zoned) Rated load per arm 1,000 kg Vertical adjustment pitch 100 mm Surface treatment Electrostatic powder coating Assembly method Full bolted modular assembly Warehouse Layout Plan Covering a warehouse area of 1,200 ㎡ with an effective height of 6 m, the layout adopts a hybrid structural design: four rows of double-sided cantilever racks are arranged in the central area with 3.5 m operation aisles; wall-mounted single-sided cantilever racks are installed on both sides to make full use of edge space. Materials are classified and stored by length (below 3 m, 3–6 m, 6–9 m), with a 4 m wide main aisle reserved to support two-way forklift traffic, realizing standardized and efficient storage management. Project Effect After the completion of the project transformation, the client’s vertical warehouse space is fully utilized, the overall space utilization rate is significantly improved, and material picking and inventory counting efficiency are greatly optimized. The standardized classified storage effectively reduces material damage rates and eliminates stacking safety hazards, helping the client realize refined and safe warehouse operation management.