Nanjing Peter Logistics Equipment Co., Ltd.

Project Overview A US-based fitness business needed to expand its indoor training area without moving to a larger facility. The client commissioned us to design and manufacture a custom steel mezzanine platform that would create a full upper floor for fitness equipment while keeping the ground level open and usable. After reviewing the site conditions, we engineered a bolted steel structure precisely matched to their dimensions, height, and loading requirements. Client Requirements Platform size: 18m × 8m (144 m² of usable floor) Finished platform height: 2.8m Design live load: 300 kg/m² to support heavy gym equipment Two sides mounted against existing walls (wall-supported layout) A staircase positioned along the 8m side for safe upper-level access Upper level dedicated to fitness equipment and training space Technical Specifications Parameter Specification Platform footprint 18m × 8m (144 m²) Platform height 2.8m clear height Design live load 300 kg/m² Support layout 2 sides wall-mounted, freestanding columns on open sides Access Staircase on the 8m side Application Fitness equipment floor (upper level) Surface finish Anti-slip decking with a powder-coated steel frame Our Engineering Solution The mezzanine was designed as a modular bolted steel structure so it could be shipped in compact bundles and assembled on site quickly, without heavy welding. Because two sides anchor directly to the building walls, we used wall-mounted beams to transfer part of the load to the existing structure, reducing the number of internal columns and keeping the ground floor clear for daily operations. On the open sides, we positioned hot-rolled steel columns on a regular grid to safely carry the 300 kg/m² live load. The primary and secondary beams were sized to limit deflection, ensuring the floor feels solid under the dynamic, concentrated loads typical of gym equipment. A dedicated staircase was placed along the 8m side, giving users convenient and code-compliant access to the upper training level. Key Design Features High load capacity: engineered for 300 kg/m², ideal for treadmills, racks, and weight machines. Wall-supported efficiency: two sides tied to existing walls to maximize open space below. Optimized access: staircase on the 8m side for smooth and safe circulation. Fast installation: bolted connections allow rapid, low-disruption on-site assembly. Long service life: powder-coated finish for corrosion resistance in indoor environments. Results & Benefits The completed mezzanine effectively doubled the client's usable training floor at a fraction of the cost of relocation. The 18m × 8m upper platform comfortably accommodates the fitness equipment, while the ground level remains open for reception, storage, and additional workout zones. The robust structure has been designed to withstand the continuous, heavy use of a commercial gym setting. Why Choose Our Steel Mezzanine Systems We specialize in custom steel platforms and mezzanines for commercial, industrial, and fitness applications. Every project is engineered to the client's exact dimensions, load requirements, and site constraints, then prefabricated for fast and reliable installation. From structural design to shipping and assembly support, we deliver turnkey mezzanine solutions that maximize space, safety, and value. Conclusion This US project demonstrates how a well-engineered mezzanine platform can unlock valuable space without the cost of expansion. Whatever your footprint, height, or load requirement, our team can design and manufacture a steel platform tailored to your needs. Contact us today to discuss your project.

Kosovo Warehouse Picking Upgrade with Carton Flow Rack and Central Conveyor This case study details how a distribution client in Kosovo upgraded an aging warehouse into a fast, ergonomic order-picking operation by installing 100 sets of carton flow rack on both sides of a central conveyor line. Customer Background The customer is a growing distribution company based in Kosovo, serving retailers and small wholesalers across the region. Their product mix contains a large number of fast-moving, small to medium-sized cartons, which made manual order picking slow and labor intensive. To support rising order volumes, the customer decided to modernize an existing old warehouse instead of building a new facility. Operational Challenges Limited usable space inside an old warehouse with a fixed building structure. A high number of SKUs requiring quick, repeated access for picking. Slow manual picking and long walking distances for operators. The need to handle carton loads of 300-500 kg per level safely. A tight budget that required a practical upgrade rather than a full rebuild. The Solution: Carton Flow Rack Flanking a Central Conveyor To match the existing warehouse layout, we supplied 100 sets of carton flow rack arranged on both sides of a central conveyor line. Operators pick items directly from the inclined flow lanes and place completed orders onto the conveyor, which carries orders toward the packing and dispatch area. This layout removes unnecessary walking and creates a clean, one-way picking flow. Each bay was designed as 2700 mm long, 2500 mm deep and 2600 mm high, with four picking levels. Every level supports 300-500 kg, making the system suitable for a wide range of carton weights. The inclined roller lanes let cartons flow forward automatically, so the next item is always presented at the picking face for fast, ergonomic access. Technical Specifications Product Carton Flow Rack (gravity flow picking) Quantity 100 Sets Depth 2500 mm Length 2700 mm Height 2600 mm Levels 4 Levels Load Capacity 300-500 kg per Level Layout Racks both sides of a central conveyor Layout Highlights Carton flow rack positioned on both sides of the conveyor line for balanced picking on each side. Conveyor in the middle acts as the order transport spine, reducing internal traffic and travel time. Four levels per bay fully use the 2600 mm working height for dense but accessible storage. Gravity roller lanes keep products at the picking face, supporting first-in first-out rotation. Results and Benefits Order picking became faster and more consistent by removing unnecessary walking. Storage density increased within the same old warehouse footprint. Ergonomic presentation of goods reduced operator fatigue and picking errors. The central conveyor improved order flow toward packing and dispatch. Four levels and 300-500 kg capacity per level handled the full carton range comfortably. Why This Solution Works for Old Warehouses Old buildings often have irregular columns, limited clear height and restricted floor area. Carton flow rack is flexible and modular, so it can be configured around these constraints. By combining flow lanes with a central conveyor, the customer gained a modern picking operation without the cost and disruption of moving to a new site. Start Your Project Whether you are upgrading a legacy warehouse or planning a new picking zone, our team can design a carton flow rack and conveyor layout around your exact dimensions and load requirements. Contact us today to request a free layout drawing and factory quotation.

The Challenge · A demanding 700 kg/m² design load over a large floor area. · Heavy structural sections and stiffened floor panels required. · 3,236 mm ground-floor height with safe personnel access. · Full perimeter protection and a tight delivery schedule. Our Solution The platform is L18950 × W12300 mm with a ground-floor height of 3236 mm (≈ 2800 mm clear). It uses 12 F200×200×6.0 mm columns (H2800 mm), HN396×199×7×11 mm main beams (L5820 mm) and C300×90×3.0 mm secondary beams. The 230 m² floor is made of C200×40×2.5 mm galvanized panels with a single stiffener, rated at 700 kg/m², complete with floor fasteners. Safety and access include H1200 mm guardrails, 62 m of kick plates and a H3236 × W1000 mm staircase. Rear braces (round steel 16#) and clamp plates stiffen the structure, which is packaged with film wrap, steel strip and wood strips for ocean transport. Key Specifications Key Specifications Value Platform size L18950 × W12300 mm Floor area 230 m² Design load 700 kg/m² Ground-floor height 3236 mm (≈ 2800 mm clear) Columns F200×200×6.0 mm (12 pcs, H2800 mm) Main beams HN396×199×7×11 mm, L5820 mm Secondary beams C300×90×3.0 mm Floor panels C200×40×2.5 + single stiffener, 700 kg/m² Guardrails / kick plates H1200 mm · 62 m kick plates Staircase H3236 × W1000 mm Quotation / lead time FOB $19,134.75 · ≈ 5 weeks Results & Value · 700 kg/m² rating — engineered for heavy industrial loads. · 230 m² of reinforced, stiffened second-level floor. · Full bracing and back pull rods for long-term stability. · Packaged for ocean freight and delivered in about five weeks. Project Snapshot Project Snapshot Detail Client Despas LTD Location Bulgaria Product Heavy-duty steel platform Order reference BD2607-005 Capacity 700 kg/m² · 230 m² Lead time ≈ 5 weeks

The Challenge · Two different footprints in two different areas of the building. · Low roof clearance of only ≈ 3 m had to be respected. · Both platforms rated at 500 kg/m². · One container shipment, with complete documentation for local installation. Our Solution Platform A measures 12 × 15.05 m (≈ 180.6 m²): F150×150×5.0 mm columns at H3000 mm, HN346×174×6×9 mm main beams, HN198×99×4.5×7 mm auxiliary beams, galvanized C200×40×2.0 mm floor panels with single reinforcement, a H3000 × W1000 mm staircase and an upper cargo door (L1800 × W1200 mm). Platform B measures 7.95 × 13.45 m (≈ 107 m²): F120×120×4.0 mm columns at H2460 mm, HN250×125 mm main beams, HN198×99 mm auxiliary beams, the same reinforced floor panels, a H2750 × W1000 mm staircase and a larger cargo door (L2000 × W1200 mm). Both platforms are rated at 500 kg/m² and come with H1200 mm guardrails and baseboards. Shop drawings (BD2604-122) and step-by-step installation instructions were supplied with the shipment. Key Specifications Key Specifications Platform A Platform B Platform size 12 × 15.05 m (≈ 180.6 m²) 7.95 × 13.45 m (≈ 107 m²) Design load 500 kg/m² 500 kg/m² Columns F150×150×5.0, H3000 mm F120×120×4.0, H2460 mm Main beams HN346×174×6×9 mm HN250×125 mm Auxiliary beams HN198×99×4.5×7 mm HN198×99 mm Floor panels C200×40×2.0 + single reinforcement C200×40×2.0 + single reinforcement Staircase H3000 × W1000 mm H2750 × W1000 mm Cargo door L1800 × W1200 mm L2000 × W1200 mm Guardrails H1200 mm + baseboards H1200 mm + baseboards Combined area / shipping ≈ 287 m² · one 20GP container                                                                                                                       Results & Value · Two platforms engineered for two different spaces — shipped in one container. · Low-roof design fits a building with only ≈ 3 m of headroom. · Shop drawings and installation instructions make local erection straightforward. · Cargo doors allow direct loading of both upper levels. Project Snapshot Project Snapshot Detail Client Allchem Ltd Location Malta Product Two steel platforms (A & B) Order reference BD-26-4-010 · drawings BD2604-122 Capacity 500 kg/m² · ≈ 287 m² combined Shipping One 20GP container, sea freight

The Challenge · A very large footprint: L14500 × W25000 mm of new floor area. · Clean, orderly, racked storage suitable for pharmaceutical goods. · Safe personnel access and full perimeter protection. · Complete kits shipped by sea and erected by local teams. Our Solution The platform measures L14500 × W25000 mm — approximately 362.5 m² of new floor — with a design load of 350 kg/m² and a floor height of H2590 mm. Columns are 150×150×3.0 mm square tube; main beams are HN300×150×7×9 H-beam (L6000 mm); secondary beams are C300×90×2.5 mm channel. The floor is made of C200×40×2.0 mm galvanized panels rated at 350 kg/m², edged with 80.2 m of H1200 mm guardrail and baseboards. Access is via one staircase (H2540 × W1200 mm). Horizontal tie rods and multiple back pull rods reinforce the platform for long-term stability. Key Specifications Key Specifications Value Platform size L14500 × W25000 mm Added floor area ≈ 362.5 m² Design load 350 kg/m² Floor height H2590 mm Columns 150×150×3.0 mm square tube Main beams HN300×150×7×9 H-beam, L6000 mm Secondary beams C300×90×2.5 mm Floor panels C200×40×2.0 mm galvanized Guardrails H1200 mm (80.2 m) + baseboards Access 1 staircase H2540×W1200 mm Quotation FOB $22,082.38 · CIF $24,645.38 (incl. sea freight)   Results & Value · 362.5 m² of additional floor — roughly double the usable area. · 350 kg/m² rating suits boxed and palletised pharmaceutical goods. · Full guardrail perimeter and a single controlled staircase for safety. · CIF pricing includes sea freight to Mexico for budget certainty. Project Snapshot Project Snapshot Detail Client Mitani Pharma Location Toluca, Estado de México, Mexico Product Steel mezzanine floor Order reference Quotation 25-1126 (November 2025) Capacity 350 kg/m² · 362.5 m² Terms CIF Mexico (sea freight included)

The Challenge · Heavy per-layer loads on every beam level. · High storage density within a limited warehouse footprint. · Durable, corrosion-protected steel for a coastal climate. · Fast, tool-light assembly on site. Our Solution PETERACK supplied heavy duty pallet racks of W2800 × D1420 × H3100 mm, rated at 3,000 kg per side per beam level. The frames use D1400 × H3100 mm uprights in 90×70×2.0 mm steel (10-tonne frame class), paired with 2800 mm K160×50×1.5 mm beams rated at 3,000 kg per layer. Partition brackets (2500 × 1450 mm, J60×40×1.5 mm) complete each bay. The rack layout drawing (scheme 26-0604) shows a double rack arrangement with 800 mm-wide bays, up to four beam levels at 2,500 mm spacing and frame heights up to 11,180 mm — making full use of the warehouse height. Beams are designed to RMI standards with a maximum deflection of L/180. Key Specifications Key Specifications Value Rack size W2800 × D1420 × H3100 mm Load per beam level 3,000 kg (each side) Frame upright D1400 × H3100 mm, 90×70×2.0 mm (10T) Beam 2800 mm, K160×50×1.5 mm Partition bracket 2500×1450 mm, J60×40×1.5 mm Configuration Double rack, 800 mm bays, 4 levels @ 2500 mm Design standard RMI, beam deflection L/180 Order weight ≈ 1.5 tons Results & Value · 3,000 kg per layer — built for heavy, high-density SKUs. · Repeat order from the same customer: proof of quality and service. · Modular, boltless design assembles fast with minimal tools. · Maximum vertical density from 4-level configuration up to ≈ 11 m. Project Snapshot Project Snapshot Detail Client Triada Enterprise VBA Location Noord, Aruba Product Heavy duty pallet rack Order reference BD2606-038 Capacity 3,000 kg / layer / side Shipping EXW Nanjing → Aruba

The Challenge · Limited floor area inside a single-storey building, with no room to extend. · Remote island location: the platform had to travel by sea as a compact, flat-packed kit. · Simple on-site assembly using local labour, without special tools or welding. · Clear engineering documentation for approval, customs and installation. Our Solution The platform measures L11030 × W8300 mm with a floor height of H2500 mm, adding approximately 80 m² of usable second-level area at a design load of 300 kg/m². The structure uses 90×140×2.0 mm columns, double K140×50×1.5 mm main beams and K80×50×1.5 mm secondary beams with angle steel, topped with galvanized C200×40×2.0 mm steel floor panels (94 m²). Safety and access include H1200 mm guardrails, baseboards, one staircase (H3000 × W1200 mm) and an upper cargo door (L1800 × W1200 mm). Bracing and back pull rods keep the structure rigid and stable. Key Specifications Key Specifications Value Platform size L11030 × W8300 × H2500 mm Added floor area ≈ 80 m² Design load 300 kg/m² Floor panels Galvanized C200×40×2.0 mm (94 m²) Columns 90×140×2.0 mm square tube Main beams K140×50×1.5 mm (double) Secondary beams K80×50×1.5 mm + angle steel Guardrails H1200 mm, with baseboards Access 1 staircase H3000×W1200 mm + upper cargo door Total weight / terms ≈ 6 tons · FOB Nanjing Lead time ≈ 6 weeks after deposit Results & Value · Adds ≈ 80 m² of second-level storage inside the existing footprint. · Bolted construction ships compactly by sea and assembles quickly on site. · Upper cargo door allows goods to be loaded directly onto the second level. · The same customer returned for heavy duty racking — see Case Study 2. Project Snapshot Project Snapshot Detail Client Triada Enterprise VBA Location Noord, Aruba Product Steel mezzanine platform Order reference BD26-8015 (quotation BD26-4-003) Capacity 300 kg/m² · ≈ 80 m² Shipping Sea freight, FOB Nanjing  

Project Overview This case study presents a complete warehouse storage solution delivered to a logistics customer in Venezuela. The client required a brand-new high-density storage facility capable of holding heavy palletized goods in a warehouse with a very high clear height. Working from the customer's site drawings, our engineering team designed a heavy-duty pallet racking system that maximizes cubic capacity while keeping every pallet safely accessible. The project features a total of 9 racking rows, laid out to suit the building footprint: 8 double rows installed back-to-back and 1 single row placed against the wall. Every row is built with 12 bays, giving the client a large, flexible storage volume within a compact floor plan. Project Highlights Customer location: Venezuela Application: New warehouse storage / high-density pallet storage Total rows: 9 (8 double rows back-to-back + 1 single row against the wall) Bays per row: 12 Design basis: Site warehouse drawing supplied by the customer Key challenge: Very tall racks (9000mm) with heavy 3-ton loads per level Technical Specifications Parameter Specification Rack width 1000 mm Beam length 2700 mm Rack height 9000 mm Load per level 3 tons Load per bay 12 tons Aisle width 2000 mm Rows 9 (8 back-to-back + 1 against wall) Bays per row 12 Safety accessories Protective guard rails (R300) and top ties Engineering & Layout Design Because the building offers a clear height that supports racks up to 9000 mm, the design uses vertical space efficiently, allowing multiple storage levels per bay while still respecting forklift reach and safe handling. The 2700 mm beam length comfortably accommodates standard pallet sizes, and the 1000 mm rack width keeps the structure stable under heavy loads. Each storage level is rated to carry 3 tons, and every bay is engineered for a total distributed load of 12 tons. This heavy-duty capacity suits dense, industrial goods and gives the client the confidence to store heavier SKUs at height without compromising safety. All main aisles are set to 2000 mm, providing enough room for safe, efficient forklift travel and pallet handling. The layout balances storage density with operational accessibility, so the client gains maximum pallet positions without sacrificing daily workflow. Safety Features Protective guard rails at aisle ends and corners protect uprights from forklift impact (R300 corner protection). Top ties connect upright frames for added rigidity at high elevations. Heavy-duty uprights and beams engineered specifically for 3-ton per level loading. Clear 2000 mm aisles reduce collision risk and support smooth material flow. Why This Solution Works for the Customer By combining a very high rack height with robust load ratings, this pallet racking system turns the customer's new warehouse into a high-density storage facility. The back-to-back double-row arrangement with a single wall row squeezes more usable pallet locations into the same floor area, while the 2000 mm aisles keep the operation safe and productive. Every detail was tailored to the site drawing, ensuring the racks fit the building dimensions and workflow from day one. From layout planning and structural design to production and delivery, this Venezuela project reflects our commitment to delivering warehouse storage systems that are engineered for strength, safety, and long-term value.

Project Overview A Pakistan-based distribution company approached our engineering team with a clear challenge: a newly constructed warehouse measuring 30 meters long, 20 meters wide and 10 meters high that needed far more usable storage than a single ground floor could offer. Rather than pouring expensive concrete mezzanine slabs, the client wanted to convert the building's generous height into storage by dividing it into four evenly spaced tiers, each one fitted with steel longspan panel shelving. The result is a high-density, cost-efficient multi-level storage system that multiplies the original floor area without altering the building structure. Client Requirements Every design decision was driven by the client's detailed specification, which we captured precisely before engineering began: Divide the 30 x 20 x 10 m warehouse into four evenly divided tiers. Use steel panel shelving (longspan shelving) on every tier instead of concrete mezzanine floors. Each shelf level sized at D 1000 mm x L 2400 mm x H 500-600 mm. Load capacity of 700 kg per shelf level. Provide one staircase for each tier to guarantee safe, quick operator access. Reserve a dedicated zone in the center of the building for a future elevator. Keep the upper-tier aisles wide enough for manual pallet trucks to travel through. The bottom level of each tier must stand directly on the ground, with no floor slab. Our Solution We engineered a four-tier steel longspan shelving system built around the client's exact footprint. Each tier is constructed from heavy-gauge cold-rolled steel uprights and step beams, forming a rigid, fully bolted structure that carries the shelf loads directly to the floor without any suspended concrete slab. The ground-supported design keeps the load path simple, reduces civil work and shortens the project timeline. The shelf levels use durable steel panels, giving a smooth, flat surface that protects cartons and packaged goods while making picking fast and comfortable. Upright frames and beams are powder-coated for corrosion and rust resistance, which is essential in Pakistan's hot, dusty warehouse conditions. Accessibility and safe circulation were treated as first-class requirements. Each tier is served by its own staircase, so operators can move between levels without returning to a single central stair. The center of the building is left clear as an elevator zone, giving the client the flexibility to install a lift later as throughput grows. Aisle widths on the upper tiers were dimensioned to let manual pallet trucks roll freely, ensuring smooth put-away and order picking on every level. Technical Specifications Parameter Specification Warehouse Size 30,000 mm (L) x 20,000 mm (W) x 10,000 mm (H) Number of Tiers 4 evenly divided levels Shelving Type Steel longspan panel shelving Shelf Size D 1000 mm x L 2400 mm x H 500-600 mm Load Capacity 700 kg per shelf level Access One staircase per tier Elevator Zone Reserved central area Upper-Tier Aisles Sized for manual pallet trucks Base Construction Ground-supported, no floor slab Design Highlights Four-tier density: Turns a single-floor building into four usable storage levels, maximizing cubic space. No concrete mezzanine: Ground-supported shelving avoids costly slabs and simplifies installation. 700 kg shelf load: Engineered beams and uprights safely handle heavy cartons and packaged stock. Tier-by-tier staircases: Direct access on each level improves safety and picking speed. Future elevator-ready: A reserved central zone keeps expansion options open. Manual pallet truck aisles: Comfortable working widths on every upper level. Project Outcome By combining longspan shelving with a smart multi-tier layout, the Pakistan client gained a storage system that dramatically increases pallet and carton capacity within the same 30 x 20 m footprint, all without a heavy concrete investment. The modular design also means the configuration can be adjusted, extended or relocated as the client's business evolves. Looking for a similar multi-tier shelving or mezzanine project? Contact our engineering team for a tailored solution and a fast quotation.