Nanjing Peter Logistics Equipment Co., Ltd.

Project Overview A Japanese auto repair shop needed extra usable floor area without relocating. We engineered a steel mezzanine platform of 20 x 18 metres with a live load of 500 kg per square metre, adding valuable storage and workspace above the existing garage floor. Project Specifications ItemDetail ClientAuto repair shop, Japan StructureSteel mezzanine platform Size20 x 18 m (360 sqm) Load Capacity500 kg per square metre Delivery TimeWithin one month Shipping PortTokyo Port, Japan Key Features Heavy duty steel frame rated for 500 kg/sqm loading Modular bolt-together structure for fast installation Custom 20 x 18 m layout to fit the existing workshop Powder coated finish for a clean durable surface Delivery and Shipping Manufactured and prepared for shipment within one month, the mezzanine was delivered to Tokyo Port for the customer's onward transport. Flat-packed components and clear installation drawings were supplied, allowing fast on-site assembly. Conclusion With a 20 x 18 m footprint, 500 kg per square metre capacity and a one-month lead time, this steel mezzanine gave the auto repair shop a fast, cost-effective way to expand its workspace.

Project Overview When a large logistics warehouse in Ukraine set out to expand its storage capacity, the original plan was a conventional Automated Storage and Retrieval System (AS/RS). After a detailed review of throughput targets, pallet dimensions and building geometry, the project team and the customer jointly concluded that a four-way shuttle system would deliver far greater density and flexibility. The final solution stores 50,000 pallet positions across 12 levels while moving 150 pallets in and 150 pallets out every hour. Customer Background The client is a major logistics warehouse operator in Ukraine serving fast-moving consumer goods, distribution and third-party logistics (3PL) customers. Rapid business growth pushed its manual and semi-automated storage to its limits. Inventory accuracy, labour costs and the ability to scale throughput became critical concerns, driving the decision to invest in a high-density automated warehouse. From AS/RS to a Four-Way Shuttle Solution The customer initially specified a traditional AS/RS based on stacker cranes. During the design review we modelled the real pallet profile, the required storage volume and the hourly throughput together with the customer. It quickly became clear that a four-way shuttle system could hit the same throughput in a smaller footprint, with far more flexibility. The customer therefore moved from the original AS/RS concept to a four-way shuttle AS/RS, and the whole layout was re-engineered around this decision. Key Project Specifications ParameterSpecification CountryUkraine IndustryLarge-scale logistics warehouse / 3PL System typeFour-way shuttle AS/RS Pallet size1,200 x 800 x 2,000 mm Pallet weight1,000 kg (1 tonne) Storage levels12 Total pallet positions50,000 Warehouse length72 m Warehouse widthCalculated from density and layout requirements Inbound throughput150 pallets per hour Outbound throughput150 pallets per hour Monthly inbound50,000 pallets Monthly outbound50,000 pallets Throughput and Performance Peak hourly flow: 150 pallets inbound and 150 pallets outbound, delivering balanced, continuous operation. Monthly volume: 50,000 inbound and 50,000 outbound pallets, comfortably meeting seasonal peaks. Storage density: 50,000 positions across 12 levels within a 72 m long building. Load handling: stable transport of heavy 1,000 kg pallets measuring 1,200 x 800 x 2,000 mm. Why the Four-Way Shuttle Won Higher storage density than a crane-based AS/RS in the same footprint. Flexible, modular capacity that scales lane by lane as volumes grow. Multiple shuttles work in parallel for redundancy and higher peak throughput. Lower long-term cost per pallet position and reduced energy consumption. Conclusion The Ukrainian logistics warehouse project shows how a four-way shuttle AS/RS can outperform a conventional AS/RS when density, throughput and scalability are the priorities. With 50,000 pallet positions, 12 storage levels and a consistent 150 pallet per hour inbound and outbound flow, the facility is now positioned to support the customer's growth for years to come.

Project Background A fast-growing third-party logistics (3PL) company based in Sofia, Bulgaria, was running out of usable storage space in its existing distribution center. With e-commerce volumes rising across the Balkan region, the client urgently needed to increase pallet and carton storage capacity without relocating or constructing a new building. Project Challenge Limited floor area with a high ceiling that was largely unused Rising warehousing costs and land prices in the Sofia industrial zone Need for a robust, high-load platform able to support heavy carton and equipment loads Tight timeline to expand capacity before the peak logistics season Our Solution: A Custom Steel Mezzanine Platform Our engineering team carried out a full site survey, took precise field measurements and delivered a custom-designed, bolt-together steel mezzanine platform with a total footprint of approximately 222 square meters and a floor load-bearing capacity of 700 kg per square meter. The platform creates an entirely new elevated working and storage floor above the existing warehouse area, effectively doubling the usable space. Key Technical Specifications ComponentSpecification Platform AreaApprox. 222 m² Load Capacity700 kg / m² Overall Length18,750 mm ColumnSquare tube 200 * 200 * 6.0 mm Main BeamH-shaped steel HN396 * 199 Secondary BeamC-channel C300 * 90 * 3.0 mm Secondary BeamH-shaped steel HN248 * 124 Floor PanelC200 * 40 * 2.5 mm press-lock panel with single stiffener Safety Railing1,200 mm high, set at the front edge Access1 set of staircase Engineering Highlights High-strength steel structure — square-tube columns (200*200*6.0) combined with H-shaped main beams (HN396*199) deliver excellent rigidity and allow wide, clear spans. Optimized secondary framing — a mix of C300*90*3.0 channels and HN248*124 H-beams balances load distribution with material efficiency. Reinforced flooring — press-lock floor panels with a single stiffener provide a flat, durable walking surface rated for 700 kg/m². Enhanced stability — multiple sets of back pull (tie) rods were installed to significantly increase the lateral stability of the platform. Safety first — a full 1,200 mm high guardrail runs along the front edge, with a dedicated staircase for safe access. Installation & Results The platform was prefabricated, shipped and assembled on site using a modular bolt-together system, requiring no welding at the customer's facility. Installation was completed with minimal disruption to the client's daily operations. Added approx. 222 m² of valuable storage space without expanding the building footprint Enabled a two-tier storage layout and improved picking efficiency Supported heavy carton and equipment loads with a 700 kg/m² rating Delivered and installed within the client's tight pre-season schedule Conclusion This Bulgaria steel mezzanine platform project demonstrates how a well-engineered, custom warehouse platform can turn unused vertical height into productive storage — a fast, cost-effective alternative to new construction. From layout design to structural fabrication and on-site assembly, our team provided a complete turnkey solution tailored to the client's exact requirements.

Project Overview A US-based fitness business needed to expand its indoor training area without moving to a larger facility. The client commissioned us to design and manufacture a custom steel mezzanine platform that would create a full upper floor for fitness equipment while keeping the ground level open and usable. After reviewing the site conditions, we engineered a bolted steel structure precisely matched to their dimensions, height, and loading requirements. Client Requirements Platform size: 18m × 8m (144 m² of usable floor) Finished platform height: 2.8m Design live load: 300 kg/m² to support heavy gym equipment Two sides mounted against existing walls (wall-supported layout) A staircase positioned along the 8m side for safe upper-level access Upper level dedicated to fitness equipment and training space Technical Specifications Parameter Specification Platform footprint 18m × 8m (144 m²) Platform height 2.8m clear height Design live load 300 kg/m² Support layout 2 sides wall-mounted, freestanding columns on open sides Access Staircase on the 8m side Application Fitness equipment floor (upper level) Surface finish Anti-slip decking with a powder-coated steel frame Our Engineering Solution The mezzanine was designed as a modular bolted steel structure so it could be shipped in compact bundles and assembled on site quickly, without heavy welding. Because two sides anchor directly to the building walls, we used wall-mounted beams to transfer part of the load to the existing structure, reducing the number of internal columns and keeping the ground floor clear for daily operations. On the open sides, we positioned hot-rolled steel columns on a regular grid to safely carry the 300 kg/m² live load. The primary and secondary beams were sized to limit deflection, ensuring the floor feels solid under the dynamic, concentrated loads typical of gym equipment. A dedicated staircase was placed along the 8m side, giving users convenient and code-compliant access to the upper training level. Key Design Features High load capacity: engineered for 300 kg/m², ideal for treadmills, racks, and weight machines. Wall-supported efficiency: two sides tied to existing walls to maximize open space below. Optimized access: staircase on the 8m side for smooth and safe circulation. Fast installation: bolted connections allow rapid, low-disruption on-site assembly. Long service life: powder-coated finish for corrosion resistance in indoor environments. Results & Benefits The completed mezzanine effectively doubled the client's usable training floor at a fraction of the cost of relocation. The 18m × 8m upper platform comfortably accommodates the fitness equipment, while the ground level remains open for reception, storage, and additional workout zones. The robust structure has been designed to withstand the continuous, heavy use of a commercial gym setting. Why Choose Our Steel Mezzanine Systems We specialize in custom steel platforms and mezzanines for commercial, industrial, and fitness applications. Every project is engineered to the client's exact dimensions, load requirements, and site constraints, then prefabricated for fast and reliable installation. From structural design to shipping and assembly support, we deliver turnkey mezzanine solutions that maximize space, safety, and value. Conclusion This US project demonstrates how a well-engineered mezzanine platform can unlock valuable space without the cost of expansion. Whatever your footprint, height, or load requirement, our team can design and manufacture a steel platform tailored to your needs. Contact us today to discuss your project.

Kosovo Warehouse Picking Upgrade with Carton Flow Rack and Central Conveyor This case study details how a distribution client in Kosovo upgraded an aging warehouse into a fast, ergonomic order-picking operation by installing 100 sets of carton flow rack on both sides of a central conveyor line. Customer Background The customer is a growing distribution company based in Kosovo, serving retailers and small wholesalers across the region. Their product mix contains a large number of fast-moving, small to medium-sized cartons, which made manual order picking slow and labor intensive. To support rising order volumes, the customer decided to modernize an existing old warehouse instead of building a new facility. Operational Challenges Limited usable space inside an old warehouse with a fixed building structure. A high number of SKUs requiring quick, repeated access for picking. Slow manual picking and long walking distances for operators. The need to handle carton loads of 300-500 kg per level safely. A tight budget that required a practical upgrade rather than a full rebuild. The Solution: Carton Flow Rack Flanking a Central Conveyor To match the existing warehouse layout, we supplied 100 sets of carton flow rack arranged on both sides of a central conveyor line. Operators pick items directly from the inclined flow lanes and place completed orders onto the conveyor, which carries orders toward the packing and dispatch area. This layout removes unnecessary walking and creates a clean, one-way picking flow. Each bay was designed as 2700 mm long, 2500 mm deep and 2600 mm high, with four picking levels. Every level supports 300-500 kg, making the system suitable for a wide range of carton weights. The inclined roller lanes let cartons flow forward automatically, so the next item is always presented at the picking face for fast, ergonomic access. Technical Specifications Product Carton Flow Rack (gravity flow picking) Quantity 100 Sets Depth 2500 mm Length 2700 mm Height 2600 mm Levels 4 Levels Load Capacity 300-500 kg per Level Layout Racks both sides of a central conveyor Layout Highlights Carton flow rack positioned on both sides of the conveyor line for balanced picking on each side. Conveyor in the middle acts as the order transport spine, reducing internal traffic and travel time. Four levels per bay fully use the 2600 mm working height for dense but accessible storage. Gravity roller lanes keep products at the picking face, supporting first-in first-out rotation. Results and Benefits Order picking became faster and more consistent by removing unnecessary walking. Storage density increased within the same old warehouse footprint. Ergonomic presentation of goods reduced operator fatigue and picking errors. The central conveyor improved order flow toward packing and dispatch. Four levels and 300-500 kg capacity per level handled the full carton range comfortably. Why This Solution Works for Old Warehouses Old buildings often have irregular columns, limited clear height and restricted floor area. Carton flow rack is flexible and modular, so it can be configured around these constraints. By combining flow lanes with a central conveyor, the customer gained a modern picking operation without the cost and disruption of moving to a new site. Start Your Project Whether you are upgrading a legacy warehouse or planning a new picking zone, our team can design a carton flow rack and conveyor layout around your exact dimensions and load requirements. Contact us today to request a free layout drawing and factory quotation.

The Challenge · A demanding 700 kg/m² design load over a large floor area. · Heavy structural sections and stiffened floor panels required. · 3,236 mm ground-floor height with safe personnel access. · Full perimeter protection and a tight delivery schedule. Our Solution The platform is L18950 × W12300 mm with a ground-floor height of 3236 mm (≈ 2800 mm clear). It uses 12 F200×200×6.0 mm columns (H2800 mm), HN396×199×7×11 mm main beams (L5820 mm) and C300×90×3.0 mm secondary beams. The 230 m² floor is made of C200×40×2.5 mm galvanized panels with a single stiffener, rated at 700 kg/m², complete with floor fasteners. Safety and access include H1200 mm guardrails, 62 m of kick plates and a H3236 × W1000 mm staircase. Rear braces (round steel 16#) and clamp plates stiffen the structure, which is packaged with film wrap, steel strip and wood strips for ocean transport. Key Specifications Key Specifications Value Platform size L18950 × W12300 mm Floor area 230 m² Design load 700 kg/m² Ground-floor height 3236 mm (≈ 2800 mm clear) Columns F200×200×6.0 mm (12 pcs, H2800 mm) Main beams HN396×199×7×11 mm, L5820 mm Secondary beams C300×90×3.0 mm Floor panels C200×40×2.5 + single stiffener, 700 kg/m² Guardrails / kick plates H1200 mm · 62 m kick plates Staircase H3236 × W1000 mm Quotation / lead time FOB $19,134.75 · ≈ 5 weeks Results & Value · 700 kg/m² rating — engineered for heavy industrial loads. · 230 m² of reinforced, stiffened second-level floor. · Full bracing and back pull rods for long-term stability. · Packaged for ocean freight and delivered in about five weeks. Project Snapshot Project Snapshot Detail Client Despas LTD Location Bulgaria Product Heavy-duty steel platform Order reference BD2607-005 Capacity 700 kg/m² · 230 m² Lead time ≈ 5 weeks

The Challenge · Two different footprints in two different areas of the building. · Low roof clearance of only ≈ 3 m had to be respected. · Both platforms rated at 500 kg/m². · One container shipment, with complete documentation for local installation. Our Solution Platform A measures 12 × 15.05 m (≈ 180.6 m²): F150×150×5.0 mm columns at H3000 mm, HN346×174×6×9 mm main beams, HN198×99×4.5×7 mm auxiliary beams, galvanized C200×40×2.0 mm floor panels with single reinforcement, a H3000 × W1000 mm staircase and an upper cargo door (L1800 × W1200 mm). Platform B measures 7.95 × 13.45 m (≈ 107 m²): F120×120×4.0 mm columns at H2460 mm, HN250×125 mm main beams, HN198×99 mm auxiliary beams, the same reinforced floor panels, a H2750 × W1000 mm staircase and a larger cargo door (L2000 × W1200 mm). Both platforms are rated at 500 kg/m² and come with H1200 mm guardrails and baseboards. Shop drawings (BD2604-122) and step-by-step installation instructions were supplied with the shipment. Key Specifications Key Specifications Platform A Platform B Platform size 12 × 15.05 m (≈ 180.6 m²) 7.95 × 13.45 m (≈ 107 m²) Design load 500 kg/m² 500 kg/m² Columns F150×150×5.0, H3000 mm F120×120×4.0, H2460 mm Main beams HN346×174×6×9 mm HN250×125 mm Auxiliary beams HN198×99×4.5×7 mm HN198×99 mm Floor panels C200×40×2.0 + single reinforcement C200×40×2.0 + single reinforcement Staircase H3000 × W1000 mm H2750 × W1000 mm Cargo door L1800 × W1200 mm L2000 × W1200 mm Guardrails H1200 mm + baseboards H1200 mm + baseboards Combined area / shipping ≈ 287 m² · one 20GP container                                                                                                                       Results & Value · Two platforms engineered for two different spaces — shipped in one container. · Low-roof design fits a building with only ≈ 3 m of headroom. · Shop drawings and installation instructions make local erection straightforward. · Cargo doors allow direct loading of both upper levels. Project Snapshot Project Snapshot Detail Client Allchem Ltd Location Malta Product Two steel platforms (A & B) Order reference BD-26-4-010 · drawings BD2604-122 Capacity 500 kg/m² · ≈ 287 m² combined Shipping One 20GP container, sea freight

The Challenge · A very large footprint: L14500 × W25000 mm of new floor area. · Clean, orderly, racked storage suitable for pharmaceutical goods. · Safe personnel access and full perimeter protection. · Complete kits shipped by sea and erected by local teams. Our Solution The platform measures L14500 × W25000 mm — approximately 362.5 m² of new floor — with a design load of 350 kg/m² and a floor height of H2590 mm. Columns are 150×150×3.0 mm square tube; main beams are HN300×150×7×9 H-beam (L6000 mm); secondary beams are C300×90×2.5 mm channel. The floor is made of C200×40×2.0 mm galvanized panels rated at 350 kg/m², edged with 80.2 m of H1200 mm guardrail and baseboards. Access is via one staircase (H2540 × W1200 mm). Horizontal tie rods and multiple back pull rods reinforce the platform for long-term stability. Key Specifications Key Specifications Value Platform size L14500 × W25000 mm Added floor area ≈ 362.5 m² Design load 350 kg/m² Floor height H2590 mm Columns 150×150×3.0 mm square tube Main beams HN300×150×7×9 H-beam, L6000 mm Secondary beams C300×90×2.5 mm Floor panels C200×40×2.0 mm galvanized Guardrails H1200 mm (80.2 m) + baseboards Access 1 staircase H2540×W1200 mm Quotation FOB $22,082.38 · CIF $24,645.38 (incl. sea freight)   Results & Value · 362.5 m² of additional floor — roughly double the usable area. · 350 kg/m² rating suits boxed and palletised pharmaceutical goods. · Full guardrail perimeter and a single controlled staircase for safety. · CIF pricing includes sea freight to Mexico for budget certainty. Project Snapshot Project Snapshot Detail Client Mitani Pharma Location Toluca, Estado de México, Mexico Product Steel mezzanine floor Order reference Quotation 25-1126 (November 2025) Capacity 350 kg/m² · 362.5 m² Terms CIF Mexico (sea freight included)

The Challenge · Heavy per-layer loads on every beam level. · High storage density within a limited warehouse footprint. · Durable, corrosion-protected steel for a coastal climate. · Fast, tool-light assembly on site. Our Solution PETERACK supplied heavy duty pallet racks of W2800 × D1420 × H3100 mm, rated at 3,000 kg per side per beam level. The frames use D1400 × H3100 mm uprights in 90×70×2.0 mm steel (10-tonne frame class), paired with 2800 mm K160×50×1.5 mm beams rated at 3,000 kg per layer. Partition brackets (2500 × 1450 mm, J60×40×1.5 mm) complete each bay. The rack layout drawing (scheme 26-0604) shows a double rack arrangement with 800 mm-wide bays, up to four beam levels at 2,500 mm spacing and frame heights up to 11,180 mm — making full use of the warehouse height. Beams are designed to RMI standards with a maximum deflection of L/180. Key Specifications Key Specifications Value Rack size W2800 × D1420 × H3100 mm Load per beam level 3,000 kg (each side) Frame upright D1400 × H3100 mm, 90×70×2.0 mm (10T) Beam 2800 mm, K160×50×1.5 mm Partition bracket 2500×1450 mm, J60×40×1.5 mm Configuration Double rack, 800 mm bays, 4 levels @ 2500 mm Design standard RMI, beam deflection L/180 Order weight ≈ 1.5 tons Results & Value · 3,000 kg per layer — built for heavy, high-density SKUs. · Repeat order from the same customer: proof of quality and service. · Modular, boltless design assembles fast with minimal tools. · Maximum vertical density from 4-level configuration up to ≈ 11 m. Project Snapshot Project Snapshot Detail Client Triada Enterprise VBA Location Noord, Aruba Product Heavy duty pallet rack Order reference BD2606-038 Capacity 3,000 kg / layer / side Shipping EXW Nanjing → Aruba