Nanjing Peter Logistics Equipment Co., Ltd.

This project is a customized steel mezzanine platform solution designed for warehouse space expansion. The platform size is L12882 × W8000 × H4300mm, covering an area of approximately 105㎡, with a floor loading capacity of 500kg/㎡. The platform adopts a strong steel structure system, including 120×120×4.0mm steel columns, H250×125 main beams, K160×50×1.5mm secondary beams, and C200×40×2.0mm floor panels with reinforcement. The design is equipped with one staircase, safety guardrails, and multiple back pull rods to improve stability and ensure safe operation. By utilizing the vertical space of the warehouse, this mezzanine platform effectively increases the usable area without additional building expansion. The modular design provides excellent load capacity, structural stability, and easy installation, making it suitable for industrial warehouses, factories, and logistics centers. We provide complete customized steel platform solutions, including structural design, production, and installation support according to different warehouse layouts and customer requirements.

This project is a customized steel mezzanine platform solution designed for warehouse space optimization. The platform size is L11030 × W8300 × H2500mm, covering an area of approximately 80㎡, with a floor loading capacity of 300kg/㎡. The platform structure adopts a heavy-duty steel frame system, including double 90×70×2.0mm columns, double K140×50×1.5mm main beams, K80×50×1.5mm secondary beams, and C200×40×2.0mm steel floor panels. The design also includes one staircase for convenient access between floors. By adding this mezzanine platform, the customer successfully increased the available warehouse space without expanding the existing building. The modular steel structure provides high strength, easy installation, and long-term durability, making it an ideal solution for warehouses, factories, and industrial storage applications. We provide customized steel platform solutions based on different warehouse layouts, load requirements, and application needs, including design, manufacturing, and installation support.

Project Background The client is a mid-sized building materials trading enterprise based in Brisbane, Australia, mainly supplying steel sections, pipes, aluminium extrusions and other long-profile construction materials for local contractors and retail merchants. Core Client Pain Points Through remote warehouse assessment, our technical team sorted out four key operational pain points of the client’s original ground stacking storage mode: 1. Low space utilization: The warehouse features an effective height of 6 metres, yet full ground stacking caused severe waste of vertical space. Standard customized racking solutions can boost warehouse space utilization by over 35%. 2. Low picking efficiency: Disordered ground stacking made product identification and access difficult. Staff spent 20–30 minutes on average retrieving specific materials, delaying order delivery and raising labor costs. 3. Chaotic inventory management: Without standardized storage classification, inventory counting was labor-intensive, counting errors occurred frequently, and irregular stacking easily led to material damage. 4. Hidden safety hazards: Unfixed stacked long-profile materials were prone to toppling, bringing slip and fall risks and major workplace safety threats. Core Project Requirements The client put forward clear customized specifications for racking design and delivery: Requirement Item Detailed Specification Stored goods Steel sections, pipes, aluminium profiles Material length 3 m – 9 m Single arm load capacity 800 kg – 1,000 kg Warehouse available height Approx. 6 m Operation mode Forklift handling + manual picking Design priority Maximize floor utilization, reserve unobstructed forklift aisles Delivery terms DDU Port of Brisbane Solution Development Process The project lasted 5 weeks from early April to late May 2026, with iterative design and repeated communication to finalize the optimal customized solution: Round 1 (Early April): Conduct demand research on client’s product specifications, warehouse size and operational workflow, and deliver the initial cantilever racking design scheme. Round 2 (Mid–Late April): Optimize upright height and arm length based on client feedback, propose two layout plans, and refine aisle width and material zoning details. Round 3 (Mid May): Confirm the hybrid layout of double-sided and wall-mounted single-sided cantilever racks, and finalize all technical parameters and production schedules. Final Confirmation (Late May): Complete contract signing and confirm DDU delivery terms and project timeline. Final Racking Solution & Layout Design Racking Core Specifications Parameter Specification Upright material Q235B hot-rolled H-section steel Upright height 6,000 mm Arm material Cold-formed steel Arm length 1,200 mm / 1,500 mm (custom zoned) Rated load per arm 1,000 kg Vertical adjustment pitch 100 mm Surface treatment Electrostatic powder coating Assembly method Full bolted modular assembly Warehouse Layout Plan Covering a warehouse area of 1,200 ㎡ with an effective height of 6 m, the layout adopts a hybrid structural design: four rows of double-sided cantilever racks are arranged in the central area with 3.5 m operation aisles; wall-mounted single-sided cantilever racks are installed on both sides to make full use of edge space. Materials are classified and stored by length (below 3 m, 3–6 m, 6–9 m), with a 4 m wide main aisle reserved to support two-way forklift traffic, realizing standardized and efficient storage management. Project Effect After the completion of the project transformation, the client’s vertical warehouse space is fully utilized, the overall space utilization rate is significantly improved, and material picking and inventory counting efficiency are greatly optimized. The standardized classified storage effectively reduces material damage rates and eliminates stacking safety hazards, helping the client realize refined and safe warehouse operation management.

Project Overview A building materials supplier in Iraq was struggling with the storage and handling of long, heavy materials—primarily wooden boards and steel plates—that were occupying excessive floor space and creating safety hazards. The client needed a dedicated racking solution to organize these oversized materials, improve accessibility, and maximize their warehouse footprint. Our team delivered a custom cantilever racking system designed specifically for the demands of Iraq's construction material supply chain. The Challenge Before the cantilever racking installation, the client's warehouse faced multiple operational difficulties: Floor-level chaos: Wooden boards and steel plates were stacked directly on the floor in unorganized piles, occupying over 60% of the available floor area Material damage: Direct ground contact caused moisture absorption in wooden boards and surface corrosion on steel plates, resulting in an estimated 8% material loss per quarter Safety risks: Unstable stacks of heavy steel plates posed serious workplace hazards, with two near-miss incidents reported in the previous year Inefficient retrieval: Workers spent an average of 22 minutes locating and extracting specific material dimensions from mixed floor stacks Inventory blind spots: Without organized racking, accurate stock counting was nearly impossible, leading to frequent over-ordering or stockouts The Solution: Custom Cantilever Racking System After analyzing the client's material dimensions, weight profiles, and daily throughput, we designed and installed a heavy-duty cantilever racking system with the following configuration: Dual-Sided Cantilever Configuration A double-sided cantilever racking row was installed as the central spine of the storage area. One side was dedicated to wooden boards with wider arm spacing to accommodate varying board lengths (2.4m to 6m), while the opposite side was configured for steel plates with reinforced arms rated at 1,200 kg per level to handle the heavy load. Heavy-Duty Arm Design Each cantilever arm was fabricated from structural steel with a hot-dip galvanized finish to withstand Iraq's extreme temperature fluctuations (ranging from 5°C in winter to over 50°C in summer). The arms were bolted to vertical columns at adjustable intervals, allowing the client to reconfigure storage levels as their inventory mix evolved. Clear Aisle Access The open-front cantilever design eliminated the need for vertical front columns, enabling forklift operators to load and retrieve materials from either side without obstruction. Dedicated 3.5-meter-wide aisles ensured safe maneuvering even with 6-meter-long timber loads. Key Results MetricBeforeAfterImprovement Floor Space Freed60% occupied22% occupied38% reclaimed Material Retrieval Time22 min6 min-73% Material Loss Rate8% per quarter1.5% per quarter-81% Storage Capacity~80 tonnes~210 tonnes+163% Inventory AccuracyEstimate only95%Fully trackable Operational Impact Material preservation: Elevated storage off the ground eliminated moisture damage to wooden boards and surface rust on steel plates, preserving material quality for end customers Workplace safety: Organized, stable racking with clear load ratings and aisle markings eliminated stacking-related hazards completely Faster order fulfillment: Categorized storage by material type, thickness, and length enabled pickers to locate items in under 6 minutes—a 73% time reduction Real-time inventory visibility: With materials organized on dedicated cantilever arms, stock-taking became fast and accurate, enabling better procurement planning Scalable design: The modular cantilever system can be extended with additional bays as the client's business expands across Iraq's growing construction market Client Feedback “We used to dread receiving new steel plate shipments because we had nowhere proper to put them. Now, everything has its place. Our warehouse looks completely different—organized, professional, and most importantly, safe. The cantilever system handles the weight perfectly. We are already planning to add more bays next year." Conclusion This Iraq-based project highlights the transformative impact of a purpose-built cantilever racking system for building materials storage. By replacing chaotic floor stacking with a structured, heavy-duty racking solution, the client reclaimed 38% of warehouse floor space, increased total storage capacity by over 160%, and virtually eliminated material loss. For any business handling long, heavy materials such as timber, steel plates, pipes, or profiles, a cantilever racking system represents one of the highest-ROI warehouse investments available.

Project Overview In the rapidly evolving logistics landscape of the Caribbean, a Barbados-based warehousing and distribution company faced a critical challenge: their existing storage infrastructure was failing to keep pace with growing inventory demands. Limited floor space, inefficient product organization, and workflow bottlenecks were impacting daily operations and bottom-line performance. The client needed a comprehensive storage solution that would not only increase usable square footage but also streamline material handling processes across their facility. The Challenge Prior to the upgrade, the Barbados warehouse relied on a mix of ad-hoc shelving units and floor-level stacking, resulting in: Low storage density: Only 40% of vertical space was being utilized Inefficient picking paths: Staff spent 35% of shift time navigating disorganized aisles Inventory damage risk: Improperly stacked goods led to recurring product loss Limited scalability: Seasonal inventory surges overwhelmed available capacity The Solution: Multi-Racking System Deployment After a thorough on-site assessment, our engineering team designed and deployed a three-tier racking ecosystem tailored to the client's diverse inventory profile: 1. Cantilever Racking — Long & Bulky Items Cantilever racking was installed along the warehouse perimeter to accommodate long, irregularly shaped materials including steel pipes, timber beams, and extruded profiles. The open-front design enabled forklift operators to load and retrieve items without obstruction, reducing handling time by 28% compared to the previous floor-stacking method. 2. Pallet Racking — High-Volume Bulk Storage A selective pallet racking system was configured as the backbone of the warehouse, providing four-tier vertical storage for palletized goods. This system alone increased SKU capacity by 60% while maintaining FIFO (First-In-First-Out) inventory rotation. Adjustable beam levels allowed the client to reconfigure shelf heights as product dimensions changed seasonally. 3. Shelf Racking — Small Parts & Picking Efficiency Medium-duty shelf racking was deployed in the picking zone for smaller, fast-moving items. Integrated with labeled bin locations and barcode scanning, this zone reduced picking errors by 40% and cut order fulfillment time from 45 minutes to 18 minutes per order cycle. Key Results Metric Before After Improvement Usable Storage Area 1,200 m² 2,050 m² +71% Vertical Space Utilization 40% 85% +112% Order Picking Speed 45 min/cycle 18 min/cycle -60% Inventory Accuracy 82% 97% +15% Picking Errors 12 per day 3 per day -75% Operational Impact Beyond the quantitative gains, the new racking infrastructure delivered significant qualitative improvements: Safety compliance: Dedicated racking aisles and clear load-rating signage aligned the facility with OSHA and regional safety standards Staff satisfaction: Organized and accessible inventory reduced physical strain and improved workplace morale Client confidence: Faster, more accurate order fulfillment strengthened the company's reputation with Barbados-based retailers and regional distribution partners Future-ready: The modular racking design supports bolt-on expansion as the business continues to grow Client Feedback “The transformation was beyond our expectations. We went from operating in a cramped, chaotic space to a modern, efficient warehouse. The cantilever racks alone freed up an entire bay of floor space we didn't know we had. Our pickers are happier and our customers are noticing the difference in delivery speed.” Conclusion This Barbados warehouse project demonstrates how a strategically designed multi-racking solution—combining cantilever, pallet, and shelf racking—can unlock hidden capacity within existing footprints. By increasing usable storage area by over 70%, reducing picking time by 60%, and eliminating nearly all picking errors, the client achieved a full return on investment within 14 months. Whether your facility handles long-span materials, high-volume pallets, or high-SKU small parts, a customized racking configuration can deliver measurable ROI while future-proofing your operations for growth.

Project Overview An established construction company based in Australia sought to optimize their warehouse storage capacity to accommodate growing inventory demands. After evaluating multiple storage solutions, they selected our heavy-duty pallet racking system for its superior load-bearing capacity, modular design, and ease of installation. Client Background The client operates in the competitive Australian construction sector, managing a wide range of building materials and equipment. With expanding operations, their existing warehouse layout could no longer support efficient inventory management, leading to congestion, safety concerns, and reduced operational productivity. The client required a scalable, durable storage solution that could handle heavy construction materials while maximizing the use of vertical space within their existing facility. Solution Delivered We provided a comprehensive pallet racking solution consisting of 500 units of heavy-duty racking, each measuring 2700mm (W) × 1000mm (D) × 6000mm (H). The system was configured as a 4-level structure, with each level engineered to support a 2-ton load capacity per shelf level, delivering a total storage capacity of 4,000 tons across the entire installation. Key Specifications Parameter Specification Total Units 500 sets Dimensions (W×D×H) 2700 × 1000 × 6000 mm Configuration 4 levels per unit Load Capacity 2 tons per level (8 tons per unit) Total System Capacity 4,000 tons Application Construction material & equipment storage Location Australia Installation & Deployment The entire 500-unit system was shipped and installed on schedule. Our pallet racking features a modular bolt-together design that enabled the client's on-site team to complete assembly efficiently with minimal downtime. The client specifically highlighted the straightforward installation process, which required no specialized tools or extensive training — a critical advantage for a busy construction warehouse environment where time is at a premium. Heavy-Duty Pallet Racking System — On-Site Deployment 4-Level Pallet Racking — Warehouse Storage Optimization Results & Client Feedback The project delivered measurable improvements across multiple operational dimensions: Space Utilization: The 4-level vertical configuration dramatically increased storage density within the same warehouse footprint, effectively multiplying the usable storage area and eliminating the need for costly facility expansion. Operational Efficiency: Streamlined aisle access and organized tiered storage significantly reduced picking and replenishment times, enabling faster turnaround on construction material dispatch. Load Safety: The 2-ton per level capacity comfortably accommodates heavy construction materials, with robust structural integrity ensuring long-term reliability and workplace safety compliance. The client reported being highly satisfied with both product quality and the installation experience: "The racking is of excellent quality and remarkably easy to install. The system has significantly improved our warehouse space utilization and operational workflow. We are very pleased with the outcome." Why This Solution Stands Out This deployment demonstrates the practical advantages of our heavy-duty pallet racking for the construction industry: Scalable Design: The modular structure allows future expansion or reconfiguration as storage needs evolve, protecting the client's investment. Heavy-Duty Performance: Engineered for demanding industrial environments with consistent 2-ton per level load ratings across all 500 units. Rapid Installation: Bolt-together assembly minimizes downtime and accelerates time-to-value — a key factor for the client's operational continuity. Durable Construction: High-grade steel components with protective finishes ensure longevity even under continuous heavy use in harsh warehouse conditions. Conclusion This project underscores our commitment to delivering industrial-grade storage solutions that drive tangible operational gains. The Australian construction client now operates with a significantly more organized, safer, and higher-capacity warehouse — a direct and measurable outcome of the 500-unit pallet racking deployment. We continue to support the client as their storage needs evolve, reinforcing a long-term partnership built on product quality and service reliability.

Australian Timber Storage Cantilever Racking Project Case This professional heavy-duty cantilever racking solution was fully delivered for a large timber supply enterprise based in Queensland, Australia, a key supplier providing solid wood beams, decking timber, laminated veneer lumber (LVL), timber planks and log bundles for local construction, renovation and landscaping industries. Before the renovation, the client adopted traditional ground stacking to store long-length timber products. Random piling not only occupied over 70% of the warehouse floor space but also caused frequent timber warping, damp deformation and surface scratches due to direct contact with the ground. In addition, long timber bundles were difficult to access with forklifts, leading to low picking efficiency, prolonged inventory counting work and potential safety hazards caused by unstable stacked goods. Facing expanding business volume and growing order demands, the client urgently needed a tailored storage system to solve space waste, product damage and operational inefficiency. Combined with Australia’s local climate, warehouse environment and AS 4084-2012 industrial racking standards, we designed customized double-sided heavy-duty cantilever racks. The entire system is manufactured with high-tensile structural steel, equipped with reinforced uprights and thickened cantilever arms, delivering excellent load-bearing performance to bear heavy timber bundles steadily without deformation. All metal components adopt hot-dip galvanized surface treatment, which effectively resists corrosion, rust and moisture erosion, perfectly adapting to Australia’s humid outdoor and semi-outdoor timber yard environments and extending the service life. The adjustable arm height and spacing freely accommodate timber of different lengths, widths and specifications, realizing classified storage for various wood products. The open-front structure eliminates obstacles for forklifts and manual handling, enabling direct access to goods from both sides and greatly speeding up loading, unloading and delivery processes. After installation and commissioning, the client’s warehouse storage density increased by nearly 60%, and all timber is stored off the ground, thoroughly avoiding dampness, wear and warping. Daily picking and inventory efficiency improved dramatically, while standardized placement also optimized the overall working environment and reduced workplace safety risks. This cost-effective, durable and compliant cantilever racking system has fully met the client’s long-term storage and logistics demands, and won high recognition for its reliable quality, practical design and professional after-sales service. It has become a typical high-efficiency storage solution for local Australian timber and building material industries.

Project Overview: This case involves a drive-in industrial racking system customized for a leading logistics and warehousing company in Tashkent, Uzbekistan. The client, a key player in Central Asia’s cross-border trade and cargo distribution, specializes in storing and transporting bulk goods, including auto parts, construction materials, and consumer electronics—core commodities driving Uzbekistan’s economic growth. Facing the challenge of limited warehouse space and the need to optimize storage density for large-volume, low-SKU goods, the client sought a high-efficiency storage solution that could integrate with their existing forklift operations and adapt to the region’s industrial environment. After in-depth communication and on-site investigation of the client’s warehouse conditions, we designed and implemented a tailor-made drive-in racking system that perfectly meets their operational needs, significantly improving storage capacity and operational efficiency. Client Background: The client is a Tashkent-based logistics enterprise with over 8 years of experience in cross-border logistics and warehousing services, focusing on connecting Uzbekistan’s domestic market with Eurasian supply chains. As Uzbekistan accelerates the upgrading of its logistics infrastructure, the client’s warehouse (located in the Tashkent Logistics Park, a key hub for rail and road interconnection) has been facing increasing pressure from rising cargo volumes. Their existing storage system, mainly traditional selective racking, had low space utilization (only 45%), leading to high operating costs and inefficient cargo turnover. The client’s core requirements were to maximize storage density, reduce aisle space, ensure safe operation with heavy-duty loads, and align with international standards for durability and safety—critical for supporting their long-term business expansion in Central Asia. Client Requirements: After multiple rounds of communication, the client put forward clear and specific requirements for the drive-in racking system, based on their daily operations and cargo characteristics: • Storage Capacity: The warehouse has a total area of 1,200 square meters and a clear height of 8.5 meters; the client required the drive-in racking system to increase storage capacity by at least 50% compared to the existing selective racking, accommodating no less than 1,200 standard pallets. • Load Capacity: The main cargo stored includes auto parts (average 800kg per pallet) and light construction materials (average 1,000kg per pallet); thus, the racking system needed to support a uniform load capacity of 1,200kg per pallet position, with a maximum load capacity of 1,500kg per pallet to handle peak loads. • Pallet Specifications: The client uses the internationally standard 1200×1000mm pallets (the most common size in Uzbekistan’s cross-border trade), with a pallet height of 1500mm (including goods); the racking design needed to match this size and ensure smooth forklift entry and pallet placement. • Operational Efficiency: The system must follow the LIFO (Last-In, First-Out) principle, suitable for bulk goods with low turnover; forklift operation must be efficient, with clear guide structures to reduce collision risks and improve loading/unloading speed. • Durability & Safety: Given Uzbekistan’s dry and dusty industrial environment, the racking system needed to be made of high-strength steel with anti-corrosion treatment; additional safety accessories (column guards, guide rails, end stoppers) were required to protect the racking from forklift impact and prevent pallet slipping. • Certification & Compliance: The system must meet CE and CPR certifications to ensure compliance with international industrial safety standards, facilitating the client’s future expansion into other Eurasian markets. • Installation & After-Sales: The installation period must not exceed 15 days to minimize operational disruption; on-site training for the client’s operators and a 12-month after-sales maintenance service were required. Customized Solution Design: Based on the client’s requirements and on-site warehouse conditions, we designed a single-entry drive-in racking system (against the warehouse walls) with a scientific layout and optimized structural design, integrating industry best practices and regional adaptability: 1. Racking Structure & Dimensions: The system consists of 18 drive-in lanes, divided into 3 blocks (6 lanes per block) to ensure structural stability. Each lane is designed with a depth of 5 pallet positions (consistent with industry standards for 1,200kg/pallet loads, avoiding excessive depth that could affect forklift efficiency and safety). The racking height is 7.8 meters (reserving 0.7 meters of clear space for fire safety and ventilation), with 4 storage levels per lane. The upright frame depth is 1250mm (30mm more than the pallet width to accommodate slight pallet overhang), and the bay width is 1.2 meters, perfectly matching the client’s 1200×1000mm pallets. 2. Material & Load-Bearing Design: The racking components are made of high-strength Q235B cold-rolled steel, which has excellent load-bearing capacity and durability. The uprights adopt a 100mm section (suitable for racking heights over 6.5 meters), and the load beams are 120×50mm rectangular tubes, ensuring a uniform load capacity of 1,200kg per pallet position. All components are treated with hot-dip galvanizing and electrostatic spraying (RAL 7035 gray, the client’s specified color) to resist corrosion and dust, adapting to Uzbekistan’s industrial environment. 3. Safety Accessories: To ensure operational safety, the system is equipped with multiple safety components: column guards (installed at the bottom of each upright to prevent forklift impact), guide rails (installed along the inner sides of each lane to assist forklifts in centering and entering safely), end stoppers (installed at the end of each lane to prevent pallets from slipping due to gravity), and anti-collision buffers at the entrance of each lane. Additionally, the top beams and back bracing are reinforced to enhance the overall stability of the racking system, addressing the lower stability issue of drive-in racks compared to selective racks. 4. Operational Matching: The system is fully compatible with the client’s existing counterbalanced battery forklifts (the most commonly used forklift type in Uzbekistan’s warehouses). The main approach aisle width is designed to 3.5 meters, and the internal lane width is 1.2 meters, ensuring smooth forklift entry, loading, and retrieval operations. The LIFO operation mode is adopted, which is perfectly suited for the client’s bulk goods with low turnover, such as construction materials and auto parts. 5. Installation & Training: The installation team was dispatched to Tashkent within 3 days after the components were delivered to the client’s warehouse. The installation process strictly followed international standards, with on-site quality inspection at each step to ensure structural stability and safety. The entire installation was completed in 12 days, 3 days ahead of the scheduled period, minimizing the impact on the client’s normal operations. After installation, our technical team provided 2 days of on-site training for the client’s operators, covering forklift operation skills in the drive-in lanes, racking safety precautions, and daily maintenance methods. Project Implementation Results: After the completion of the drive-in racking system and a 3-month trial operation, the client achieved remarkable results, fully meeting and exceeding their expected goals: 1. Storage Capacity Improvement: The drive-in racking system increased the warehouse’s storage capacity from 800 pallets (with traditional selective racking) to 1,350 pallets, a 68.75% increase—far exceeding the client’s 50% growth requirement. The space utilization rate of the warehouse increased from 45% to 82%, maximizing the use of available floor space and vertical space, which is crucial for warehouses in high-logistics-cost areas like Tashkent. 2. Operational Efficiency Enhancement: The LIFO operation mode and optimized lane design reduced forklift travel distance by 40%, shortening the average loading/unloading time per pallet from 8 minutes to 4.5 minutes. The guide rails and safety accessories reduced forklift collision incidents by 100%, ensuring safe and efficient operations. The client’s daily cargo turnover increased by 35%, significantly improving their service capabilities for cross-border trade clients. 3. Cost Savings: The increase in storage density eliminated the need for warehouse expansion, saving the client approximately 200,000 USD in warehouse rental and expansion costs per year. The durable material and anti-corrosion treatment reduced the racking’s maintenance costs by 60% compared to traditional racking, further lowering operational expenses. 4. Compliance & Future Expansion: The system fully meets CE and CPR certifications, laying a solid foundation for the client’s future expansion into other Eurasian markets. The modular design of the racking allows for easy expansion—if the client’s cargo volume increases in the future, additional lanes or levels can be added without major modifications to the existing system. Client Feedback: “The customized drive-in racking system has completely solved our storage space and efficiency problems. The high storage density and safe operation have greatly improved our logistics service capabilities, allowing us to better meet the growing cross-border trade demand in Central Asia. The professional design, efficient installation, and thoughtful after-sales service have exceeded our expectations, and we look forward to continuing our cooperation for future warehouse upgrading projects.” — Logistics Director of the Uzbekistan Client Project Summary: This drive-in industrial racking project for the Uzbekistan client fully demonstrates the value of high-density storage solutions in solving the pain points of limited warehouse space and low efficiency. By combining the client’s specific operational needs, cargo characteristics, and regional industrial environment, we designed a tailor-made solution that not only meets the basic storage and load-bearing requirements but also considers long-term operational efficiency, safety, and compliance. The success of this project not only strengthens our cooperation with clients in Uzbekistan but also provides a professional reference for drive-in racking applications in Central Asia’s cross-border logistics and warehousing industry, helping local enterprises optimize their storage systems and enhance their competitiveness in the Eurasian supply chain.

Client Background: Established in 2008, Greenfield Logistics Ltd is a well-known third-party logistics provider settled in Manchester Trafford Park, UK, specializing in FMCG stock storage, e-commerce order picking and nationwide distribution for UK local supermarket chains and online retail brands. By early 2025, the firm faced severe warehouse space shortage: their 3,200㎡ single-story warehouse reached full stock saturation, daily inbound pallet cargo kept rising with peak holiday season coming, while factory reconstruction and new warehouse leasing would cost over 35% extra annual operating expense and need 3–5 months vacant period, which could not match their fast-growing order volume. After comparing multiple domestic UK racking suppliers, Greenfield chose our company to customize full-set rack-supported steel mezzanine platform solution for vertical space upgrading. Project Design & Core Technical Parameters: We completed on-site survey, structural calculation and UK building regulation compliance design within 7 working days in accordance with UK Part B fire safety standard and local industrial storage load specification. The whole mezzanine covers total usable area of 1,420㎡, single-layer platform height set at 3.65m, rated uniform floor load capacity 500kg per square meter for daily carton picking and pallet temporary storage. The platform adopts rack-supported integrated structure, using standard bolted selective pallet rack uprights plus welded step beams (your core hot-selling welded step beam products) as main load-bearing frame instead of independent heavy steel columns, which greatly saves ground aisle space and reserves full forklift access on ground floor. Ground floor is equipped with standard selective pallet racking for bulk palletized finished goods storage; upper mezzanine floor lays anti-slip high-density particle board decking, matched with 1100mm-height yellow powder-coated safety guardrails, two sets of dual-flight industrial anti-slip steel staircases and 2 automatic safety pallet drop gates for forklift pallet loading/unloading from ground to upper floor. All steel components go through pickling, phosphating and electrostatic epoxy powder coating to resist UK humid industrial warehouse corrosion, fully pass UK local third-party load test and fire rating inspection before delivery. Production, Shipment & On-site Installation: All structural steel frames, uprights, welded step beams, platform deck accessories were finished production within 22 working days at our factory, loaded into 4×40HQ containers and shipped to Liverpool Port then inland trucked to Manchester warehouse smoothly. Our professional overseas installation team arrived on-site, split construction into 3 phases to avoid full warehouse shutdown and stop client’s normal daily warehousing operation; total on-site assembly and installation took only 18 calendar days and finished ahead of pre-agreed delivery deadline. Post-installation Operational Benefits & Client Feedback: After official acceptance, Greenfield Logistics gained an extra 1,420㎡ usable storage area without expanding original warehouse building or changing factory exterior structure, effectively lifting overall warehouse storage capacity by nearly 52%. Ground floor bulk pallet storage plus upper mezzanine small-batch SKU picking layout optimized internal material circulation route, average daily order picking efficiency improved by around 38%, annual warehouse rent and factory expansion cost saved more than £78,000. In mid-year follow-up email, the client commented our mezzanine solution cost-effective, stable load performance and full compliance with UK industrial safety codes, and signed a repeat order of 960㎡ secondary small mezzanine expansion project for their Leeds branch warehouse in the third quarter of 2025, also introducing 3 local UK logistics partners to consult our steel platform and pallet racking solutions. This mature UK installation case has become our typical European mezzanine rack reference project for new customer development.