Nanjing Peter Logistics Equipment Co., Ltd.

Steel Platform Project – Customized Warehouse Mezzanine Solution We recently completed a customized steel platform project designed to maximize available warehouse space and create additional working and storage areas. The steel platform measures 36,000 × 9,000 mm, covering approximately 324 m², with a designed floor loading capacity of 600 kg/m². The platform height is 3,000 mm, providing an efficient way to utilize the vertical space of the warehouse. For structural stability and long-term durability, the platform uses 150 × 150 × 5.0 mm square tube columns, H-shaped steel main beams and secondary beams, together with reinforced steel floor panels. The structure is also equipped with multiple tie rods to further improve overall stability. The platform includes one staircase and 1,200 mm high guardrails around the working area, providing convenient access and enhanced safety. This project demonstrates our ability to provide custom-designed steel platforms based on warehouse dimensions, load requirements and site conditions, helping customers make better use of existing warehouse space while maintaining structural strength and safety. Project Type: Customized Steel PlatformPlatform Size: 36,000 × 9,000 mmTotal Area: Approx. 324 m²Floor Load Capacity: 600 kg/m²Platform Height: 3,000 mmGuardrail Height: 1,200 mmAccess: 1 StaircaseApplication: Warehouse Storage & Space Optimization

Project Overview In early 2025, Indonesian racking dealer Anisa—a specialized storage solution distributor serving the Southeast Asian market—partnered with us to deliver a turnkey warehouse racking system for her end client, a fast-growing e-commerce logistics company based in Jakarta. Anisa’s client had been struggling with rapidly expanding inventory volumes driven by Indonesia’s booming online retail sector. Their existing single-level warehouse layout was severely limiting storage density and order fulfillment speed. The solution required a custom-engineered mezzanine platform system that could maximize vertical space while maintaining efficient pick-and-pack workflows for thousands of daily e-commerce orders. Products & Specifications The project called for a diverse product mix, with each rack type serving a distinct role within the mezzanine platform ecosystem: Product Type Quantity Role in Mezzanine System Key Features Heavy-Duty Pallet Racking 180 units Ground-floor bulk pallet storage Adjustable beams, 2,500 kg per level load capacity, boltless beam-to-frame connection Steel Shelf Racking 72 units Mezzanine floor small-item picking area Multi-tier shelving, clip-on assembly, standard shelf load 350 kg per level Butterfly Hole Medium Rack 48 units Mezzanine structural columns & bracing Boltless rivet/slot design, hot-dip galvanized finish, rapid on-site assembly Customization & Engineering Every component was customized to meet the specific demands of the end client’s warehouse layout: Branded Color Finish: All rack components were powder-coated in RAL 5015 (Sky Blue) uprights with RAL 7035 (Light Grey) beams—matching the e-commerce company’s corporate brand identity for a professional, uniform warehouse appearance. Dimensional Customization: Upright heights were engineered at 4,500 mm for the ground-floor pallet racking zone and 3,000 mm for the mezzanine-level shelving zone. Beam spans were customized at 2,700 mm to align precisely with standard Indonesian pallet dimensions (1,200 × 1,000 mm). Mezzanine Floor Integration: The butterfly hole medium racks were structurally calculated to serve as primary support columns for the mezzanine deck, complete with welded base plates and top connector brackets. The mezzanine floor itself was designed with a 500 kg/m² live load rating, suitable for pedestrian traffic plus shelf racking dead loads. Seismic Consideration: Given Indonesia’s seismic activity, all upright frames included additional base plate anchoring points and cross-bracing compatibility for Zone 3 seismic compliance. Order Scale & Delivery The full order comprised 300 rack units shipped in three 40-foot high-cube containers, with a total contract value of RMB 450,000. Our production and logistics team executed a tight timeline: Milestone Timeline Details Design Confirmation 5 working days 3D layout drawings reviewed and approved by Anisa’s engineering team Production 25 working days Full batch production with in-line quality inspection at each station Container Loading 2 working days 3 × 40HQ containers loaded, secured, and dispatched from Shanghai Port Sea Transit 12 calendar days Shanghai → Tanjung Priok Port, Jakarta Installation Support We provided end-to-end installation guidance to ensure a smooth on-site assembly process: Comprehensive Documentation: A full set of 3D exploded-view assembly drawings, step-by-step printed manuals, and color-coded component checklists shipped with each container. Remote Installation Walkthrough: Three live video call sessions conducted via WhatsApp with Anisa’s 8-person installation crew—covering foundation anchoring, upright alignment tolerances, and mezzanine deck installation sequence. Real-Time Technical Support: Dedicated WhatsApp support channel with our senior installation engineer available during Jakarta business hours throughout the two-week assembly period. Complimentary Spares Package: An additional 3% of fast-moving components (beam locks, bolts, shelf clips) included in the shipment at no extra charge—ensuring zero downtime during installation. Results & Measurable Impact The completed mezzanine platform system transformed the client’s e-commerce warehouse operations: Performance Indicator Before Installation After Installation Improvement Total Storage Capacity Baseline (100%) 150% of original capacity +50% Increase Usable Floor Area Single-level (≈1,200 m²) Dual-level (≈2,400 m² effective) 2× Floor Utilization Order Picking Workflow Mixed bulk & item picking on one level Bulk pallet picking (ground) + item picking (mezzanine) Zoned, Streamlined Process Daily Order Capacity ≈800 orders/day ≈1,500 orders/day +87.5% Throughput Client Feedback & Future Outlook Anisa reported that her end client was extremely satisfied with the outcome. The color-matched racking system not only improved operational efficiency but also projected a professional, modern image that impressed visiting business partners and investors. The zoned picking layout significantly reduced picker travel time and order error rates. Based on this successful deployment, Anisa has already initiated discussions for a second-phase order to equip another warehouse location, further solidifying our partnership in the Indonesian market.

Client Profile: Brazilian industrial distributor, new to the warehouse safety segment, seeking high-quality racking protectors to establish market presence.Initial Request: Minimum MOQ procurement, with provided racking dimensions and column cross-section drawings. Recommended Solutions: Model Type Configuration BGH500-100 One-piece integrated 500mm height BGH100-80-100 Split-type (two 100mm segments) 200mm total assembled height The Challenge:The client was drawn to the split-type protector's modular convenience but harbored a serious concern: based on prior testing of similar products, they believed the connection joint would become the weakest point, likely to shatter or deform under forklift or pallet impacts. This was not a theoretical worry—they had witnessed such failures firsthand. The Solution Process: Acknowledgment & Transparency – Sales representative Lena validated the client's concern without dismissing it, building immediate trust. Evidence-Based Reassurance – She provided: Official test reports from an accredited authority, detailing impact performance under both pallet and forklift collision scenarios. Video documentation showing the split-type protector sustaining impacts with no significant joint separation or structural failure. New Model Inquiry – The client then asked about newer product iterations, fearing that an existing model would lack competitive differentiation in Brazil. Data-Driven Comparison – Lena presented a balanced analysis: Factor Recommended Models Newer Models Price Competitive Significantly higher Installation Easy Complex Lead Time Standard Extended Market Adoption High (proven) Low (niche) Impact Performance Certified & verified Similar, but unverified in local context Client Decision – After weighing the trade-offs, the client placed a trial order of 100 one-piece + 100 split-type units, intending to conduct local real-world testing. Outcome: The client received the products, conducted internal validation, and confirmed satisfaction. A repeat order is projected for the following month, signaling a successful market entry strategy. Key Takeaway: Addressing customer concerns with transparent data, real-world evidence, and honest product comparisons—rather than pushing the newest or most expensive option—builds long-term distributor relationships and converts skepticism into loyalty.

Steel Platform & Light Duty Racking Solution for Warehouse Expansion in New Caledonia Project Background A customer from New Caledonia was looking for an efficient way to maximize warehouse space and improve storage capacity without expanding the existing building area. The challenge was to create additional usable storage space while maintaining safety, stability, and convenient access for daily operations. Our Solution Based on the customer's warehouse requirements, Peterack provided a customized steel mezzanine platform combined with a light-duty racking system. The solution effectively utilized the vertical space of the warehouse and created an additional storage level for better inventory organization. The designed steel platform covers approximately 110 square meters, with dimensions of L11700 × W11080 mm. The platform is engineered with a load capacity of 500 kg/m², ensuring reliable performance for warehouse storage applications. Structural Design Features Heavy-duty steel structure designed for long-term warehouse use Platform height: 2586 mm Main beams: H-shaped steel HN346×174 Secondary beams: H-shaped steel HN198×99 Columns: Square tube F180×5.0 Floor panels: C200×40×2.0 with stiffeners Safety guardrails with 1200 mm height One access staircase included for convenient operation Multiple tie rods were added to improve overall stability and structural safety during daily warehouse activities. Project Benefits ✅ Increased warehouse storage area without additional building construction✅ Improved space utilization by using vertical warehouse height✅ Strong and stable structure suitable for industrial environments✅ Customized design according to local warehouse conditions✅ Integrated platform and shelving solution for easier storage management Customer Value With Peterack's customized steel platform solution, the New Caledonia warehouse successfully achieved higher storage efficiency and improved operational flexibility. The project demonstrates our capability in providing professional warehouse optimization solutions for overseas customers. Peterack – Your Reliable Partner for Customized Warehouse Storage Solutions.

Project Overview We are proud to present a major heavy-duty pallet racking installation successfully completed for a valued client in Bosnia and Herzegovina. This large-scale warehouse project involved the deployment of 220 sets of industrial pallet racks across 11 rows, delivering an exceptional storage capacity of 3,300 pallet positions with a total load-bearing capacity exceeding 2,800 metric tons. Client Background Our client, a leading logistics and warehousing operator based in Bosnia and Herzegovina, required a comprehensive storage solution for their expanding distribution center. Faced with growing inventory demands and limited floor space, the client sought a high-density racking system that would maximize vertical storage while maintaining ease of access and heavy-load stability. After a thorough site assessment and consultation, our engineering team proposed a customized configuration tailored precisely to the client's warehouse dimensions and operational workflow. The solution was designed to accommodate diverse palletized goods with demanding weight requirements. Technical Specifications Parameter Specification Rack Net Dimensions (per set) L2800 × D1000 × H11000 mm Pallets per Layer 3 pallets Load Capacity per Layer 2,550 kg Number of Layers (Tiers) 5 tiers Load Capacity per Set 12,750 kg (5 × 2,550 kg) Total Rows 11 rows Sets per Row 20 sets Total Sets Installed 220 sets Total Pallet Positions 3,300 positions (220 × 15) Total Load-Bearing Capacity 2,805 metric tons Configuration Layout The warehouse layout was meticulously planned to optimize both storage density and operational efficiency: 10 rows configured back-to-back: Forming 5 double-row blocks that maximize space utilization while providing dual-sided access for forklifts. 1 row positioned against the wall: Serving as a single-facing row at the warehouse perimeter, fully utilizing all available floor space. Each row consists of 20 individual rack sets, creating long, continuous storage aisles with uniform accessibility. Aisle spacing was calculated to accommodate standard counterbalance forklifts, ensuring smooth material handling operations. Installation & Execution The installation was executed by our professional on-site engineering team in close coordination with the client's facility management. Key highlights of the installation process include: Pre-installation site preparation: Floor leveling verification and anchor point marking to ensure structural integrity. Phased assembly approach: Rows were erected sequentially to minimize disruption to the client's ongoing warehouse operations. Precision alignment: Each upright frame was laser-aligned to guarantee perfect verticality across the full 11-meter height. Safety compliance: All racking components conform to European FEM and EN standards for industrial storage systems. Load testing: Post-installation load tests confirmed that every bay met or exceeded the design load of 2,550 kg per layer. Results & Client Feedback The client has confirmed that the installation was completed successfully and the racking system is now fully operational. The project delivered the following measurable outcomes: Storage capacity increased by over 300% compared to the client's previous floor-stacking method. Warehouse footprint utilization improved from approximately 35% to over 85% through vertical storage optimization. Operational efficiency gains with clearly organized pallet locations, reducing retrieval time by an estimated 40%. Scalability built-in: The modular design allows future expansion as the client's business continues to grow. This Bosnia installation stands as a testament to our expertise in delivering large-scale, customized racking solutions that meet the rigorous demands of modern warehousing and logistics operations. We extend our sincere appreciation to the client for their trust and collaboration throughout this project.

Client Profile: Industrial end-user in Brazil, responsible for warehouse racking safety procurement.Initial Requirement: 2,000 column protectors, 400mm assembled height (split-type, 100mm per piece), with interest in a 500mm one-piece alternative. Challenge: The client provided only hand-taken tape-measure photos, yielding imprecise column dimensions. Inability to visually identify American-style vs. conventional column cross-sections—a critical variable that determines protector compatibility. Standard remote identification (via image comparison) proved ineffective due to visual similarity. Solution Approach:Rather than risk a large-batch mismatch, the supplier proposed a dual-track sampling plan: Sample A: Two 100mm split-type protectors (field-assembled to 400mm total) Sample B: One 500mm integrated protector All samples accompanied by a certified impact test report (4800J impact resistance, no significant structural damage) Outcome: On-site physical fitting in Brazil confirmed the BGH120 model as the exact match for their column profile. The client conducted internal impact validation, verifying the 4,800J performance claim. Final decision: Convert the initial 2,000 inquiry into a 3,000-unit recurring order. Client feedback highlighted that hands-on testing eliminated the risk of dimension errors, and the split-type design offered installation flexibility. Key Metric: Factor Before Sampling After Sampling Fitment Certainty

Project Overview We successfully delivered and installed a large-scale steel mezzanine platform for a valued Japanese client. The project featured a 20-meter by 20-meter steel platform structure (400m² total floor area), designed to accommodate both office space and a dedicated storage area on the second level. With a robust load-bearing capacity of 300 kg/m², this mezzanine solution fully satisfied the client's operational requirements for safety, durability, and spatial efficiency. Client Background The client is an established Japanese industrial enterprise seeking to maximize warehouse vertical space utilization. Their facility originally featured a single-floor layout that severely limited operational workflow. The client required a structural mezzanine solution to create a functional second level that could simultaneously support administrative office functions and bulk inventory storage without compromising structural integrity. Project Specifications Parameter Specification Platform Dimensions 20m (L) × 20m (W) – 400m² Total Floor Area Load Capacity 300 kg/m² Uniformly Distributed Load (UDL) Structure Type Heavy-Duty Structural Steel Mezzanine Second Floor Usage Office Area + Storage/Inventory Zone Steel Finish Anti-Corrosion Coating (Industrial Grade) Decking Material High-Strength Steel Decking Panels Access Industrial-Grade Staircase with Safety Handrails Safety Features Perimeter Guardrails, Edge Protection, Anti-Slip Decking Installation Duration Professional On-Site Assembly and Commissioning Compliance Japanese Industrial Standards (JIS) and International Safety Codes Key Challenges and Solutions Challenge 1: High Load-Bearing Requirements The client specified a demanding 300 kg/m² load capacity to accommodate heavy inventory storage alongside office personnel and equipment. Our engineering team designed a reinforced structural steel framework with optimized column spacing and heavy-gauge steel beams, ensuring the mezzanine could safely support both static and dynamic loads well beyond the specified threshold. Challenge 2: Dual-Purpose Spatial Design The second floor needed to serve two distinct functions: a professional office environment and a bulk storage area. We implemented a smart zoning layout that physically separated the office zone from the storage area, with appropriate soundproofing partitions, dedicated lighting for the office area, and open-plan racking zones for efficient inventory management. Challenge 3: Tight Installation Timeline The client required minimal disruption to their ongoing ground-floor operations. Our installation team adopted a phased assembly approach, pre-fabricating key structural components off-site and executing on-site installation with precision scheduling. The entire structure was erected and commissioned without interfering with the client's daily warehouse activities. Results and Client Feedback Doubled Usable Floor Space: The 400m² mezzanine effectively transformed the single-story warehouse into a highly functional two-level facility, dramatically improving operational workflow and space utilization. Seamless Dual Functionality: The office zone provides a comfortable, well-lit administrative workspace, while the adjacent storage area supports organized, high-density inventory storage. Verified Load Performance: Post-installation load testing confirmed the structure exceeds the 300 kg/m² requirement with ample safety margin, earning strong approval from the client's engineering audit team. On-Time Delivery: The entire project was delivered within the agreed timeline, with zero safety incidents during installation. Client Satisfaction: The Japanese client expressed high satisfaction with both the engineering quality and the professional project management throughout the process. Conclusion This 20m×20m steel mezzanine project for our Japanese client exemplifies our expertise in delivering large-scale, high-load-capacity mezzanine solutions for industrial applications. By combining robust structural engineering with thoughtful spatial design, we provided a turnkey solution that maximized the client's facility potential while meeting stringent Japanese industrial standards. Whether for office expansion, warehouse optimization, or dual-purpose space creation, our steel mezzanine platforms deliver reliable, long-term value for industrial enterprises worldwide. The project stands as a testament to our commitment to engineering excellence, on-time delivery, and customer-centric service — values that have earned trust from clients across Asia, Europe, and beyond.

Project Overview PETER LOGISTICS, a growing logistics and warehousing company based in the Dominican Republic, required a robust and space-efficient storage solution to optimize their warehouse operations. Our team designed and delivered a custom steel mezzanine platform measuring 12,000mm * 8,000mm, providing approximately 76 square meters of additional storage space with a reliable load-bearing capacity of 300KG per square meter. The entire project was completed on schedule with exceptional attention to structural integrity and safety standards. Customer Profile PETER LOGISTICS is a logistics service provider operating in the Dominican Republic, offering warehousing, distribution, and supply chain management services to businesses across the Caribbean region. With growing demand for their warehousing services, the company needed to maximize their existing facility's vertical space without expanding their physical footprint. The steel mezzanine platform was the ideal solution to double their usable storage area while maintaining efficient workflow and safety compliance. Technical Specifications ComponentSpecificationMaterial Columns120 * 120 * 4.0mmSquare Steel Tube Main BeamsHN298 * 199H-Shaped Structural Steel Secondary BeamsHN175 * 90H-Shaped Structural Steel Floor PanelsC200 * 40 * 2.0mmCold-Formed Steel Platform DimensionsL12,000 * W8,000mm– Platform HeightH3,000mm– Total AreaApprox. 76㎡– Load Capacity300KG/㎡– Key Features & Safety Design Full-Perimeter Guardrails: H1,200mm safety guardrails installed around the entire platform to ensure operator safety during loading and unloading operations. Integrated Staircase: A dedicated staircase provides safe and convenient access to the elevated platform level, designed with anti-slip steps and ergonomic handrails. Multi-Point Back Pull Rods: Multiple sets of back pull rods are strategically positioned to enhance lateral stability and prevent structural sway under heavy loads. Heavy-Duty Structural Steel: All primary load-bearing components utilize industrial-grade H-shaped steel (HN298*199 for main beams, HN175*90 for secondary beams) ensuring long-term durability in a high-traffic warehouse environment. Optimized Space Utilization: The mezzanine design effectively doubles the usable floor area without requiring building expansion, delivering an excellent return on investment for the client. Modular Construction: The platform was fabricated in modular sections for efficient shipping and rapid on-site assembly, minimizing disruption to the client's ongoing warehouse operations. Project Results The steel mezzanine platform was successfully installed and commissioned at PETER LOGISTICS' warehouse facility. The client expressed high satisfaction with the quality of materials, precision of fabrication, and professionalism of the installation process. Key outcomes include: Storage Capacity Doubled: The 76㎡ platform effectively doubled the warehouse's usable storage area without expanding the building footprint. Zero Safety Incidents: The integrated guardrails, pull rods, and compliant staircase design ensured a completely safe working environment from day one. Rapid Installation: The modular steel structure was assembled on-site efficiently, minimizing downtime and allowing the client to resume full operations quickly. Positive Client Feedback: PETER LOGISTICS commended the structural quality, aesthetic finish, and overall value delivered by the platform solution. Conclusion This project demonstrates our capability to deliver customized, high-quality steel structure solutions for international logistics clients. From initial design to final installation, every phase was executed with precision engineering and strict adherence to safety standards. The successful deployment at PETER LOGISTICS in the Dominican Republic reinforces our commitment to providing durable, cost-effective storage infrastructure that helps our clients scale their operations efficiently. We look forward to supporting PETER LOGISTICS with future expansion projects as their business continues to grow.

 22㎡ Steel Structure Platform Creates Efficient Storage Space Project Name: Single-story Steel Structure Warehouse PlatformProject area: Approximately 22㎡Platform dimensions: L2400 × W8800 mmPlatform height: 3300 mmPlatform load capacity: 600 kg/㎡ To address the issue of insufficient warehouse space for customers, we designed and installed a single-story steel structure platform. This added approximately 22 square meters of usable space within the limited premises, effectively enabling the warehouse to be utilized more efficiently in a three-dimensional manner. The platform is constructed using high-strength Q235 steel. The main beams, secondary beams, and columns are designed to withstand various loads effectively, ensuring the overall structure’s stability and reliability. The platform is covered with wooden flooring, and safety railings and stairs are provided to facilitate easy access for people and the handling of goods. This design balances safety with operational convenience. To further enhance overall stability, the platform incorporates multiple sets of diagonal supports, ensuring that the structure remains sturdy and durable over long-term use. It’s suitable for various applications, including warehouses, logistics centers, and industrial workshops. Upon completion, the project not only improved warehouse space utilization but also optimized operational processes, providing customers with cost-effective, efficient, and sustainable storage solutions.