In early 2025, Indonesian racking dealer Anisa—a specialized storage solution distributor serving the Southeast Asian market—partnered with us to deliver a turnkey warehouse racking system for her end client, a fast-growing e-commerce logistics company based in Jakarta.
Anisa’s client had been struggling with rapidly expanding inventory volumes driven by Indonesia’s booming online retail sector. Their existing single-level warehouse layout was severely limiting storage density and order fulfillment speed. The solution required a custom-engineered mezzanine platform system that could maximize vertical space while maintaining efficient pick-and-pack workflows for thousands of daily e-commerce orders.
The project called for a diverse product mix, with each rack type serving a distinct role within the mezzanine platform ecosystem:
| Product Type | Quantity | Role in Mezzanine System | Key Features |
|---|---|---|---|
| Heavy-Duty Pallet Racking | 180 units | Ground-floor bulk pallet storage | Adjustable beams, 2,500 kg per level load capacity, boltless beam-to-frame connection |
| Steel Shelf Racking | 72 units | Mezzanine floor small-item picking area | Multi-tier shelving, clip-on assembly, standard shelf load 350 kg per level |
| Butterfly Hole Medium Rack | 48 units | Mezzanine structural columns & bracing | Boltless rivet/slot design, hot-dip galvanized finish, rapid on-site assembly |
Every component was customized to meet the specific demands of the end client’s warehouse layout:
The full order comprised 300 rack units shipped in three 40-foot high-cube containers, with a total contract value of RMB 450,000. Our production and logistics team executed a tight timeline:
| Milestone | Timeline | Details |
|---|---|---|
| Design Confirmation | 5 working days | 3D layout drawings reviewed and approved by Anisa’s engineering team |
| Production | 25 working days | Full batch production with in-line quality inspection at each station |
| Container Loading | 2 working days | 3 × 40HQ containers loaded, secured, and dispatched from Shanghai Port |
| Sea Transit | 12 calendar days | Shanghai → Tanjung Priok Port, Jakarta |
We provided end-to-end installation guidance to ensure a smooth on-site assembly process:
The completed mezzanine platform system transformed the client’s e-commerce warehouse operations:
| Performance Indicator | Before Installation | After Installation | Improvement |
|---|---|---|---|
| Total Storage Capacity | Baseline (100%) | 150% of original capacity | +50% Increase |
| Usable Floor Area | Single-level (≈1,200 m²) | Dual-level (≈2,400 m² effective) | 2× Floor Utilization |
| Order Picking Workflow | Mixed bulk & item picking on one level | Bulk pallet picking (ground) + item picking (mezzanine) | Zoned, Streamlined Process |
| Daily Order Capacity | ≈800 orders/day | ≈1,500 orders/day | +87.5% Throughput |
Anisa reported that her end client was extremely satisfied with the outcome. The color-matched racking system not only improved operational efficiency but also projected a professional, modern image that impressed visiting business partners and investors. The zoned picking layout significantly reduced picker travel time and order error rates.
Based on this successful deployment, Anisa has already initiated discussions for a second-phase order to equip another warehouse location, further solidifying our partnership in the Indonesian market.
