Pallet Racking vs. Carton Flow Racks: Which System Fits Your Warehouse Best?

2025-08-26

When it comes to optimizing warehouse storage, choosing the right racking system is crucial. Two popular options are pallet racking and carton flow racks, and while both serve essential functions, their applications differ significantly.

Pallet Racking

Ideal for heavy and bulk storage.
Designed for forklifts to load and retrieve pallets.
Common in large warehouses, manufacturing plants, and distribution centers.
Cost-effective and versatile with adjustable beam levels.

Carton Flow Racks

Designed for picking smaller items in cartons or boxes.
Uses gravity roller tracks to move cartons forward automatically.
Perfect for high-volume order picking in e-commerce, FMCG, and retail.
Improves FIFO inventory rotation and reduces travel time for pickers.

How to Decide?
If your warehouse mainly handles palletized goods and requires heavy-duty storage, pallet racking is the best choice. On the other hand, if your operation involves high-volume order picking and quick inventory rotation, carton flow racks will significantly improve efficiency.

In many modern warehouses, both systems are used together—pallet racks for bulk storage and carton flow racks for order fulfillment. A well-designed warehouse layout combines these systems to maximize productivity and minimize costs.

Pallet Storage Rack

VNA Pallet Rack

Double Deep Pallet Rack

Teardrop Pallet Rack

Medium Duty Shelving

Light Duty Shelving

Radio Shuttle Rack

Cantilever Rack

Mezzanine Platform

Drive In Racking

Push Back Racking

Electric Mobile Racking

Gravity Racking

AS/RS System

Stacking Rack

Wire Container

Mould Storage Rack

Carton Flow Rack

Rack Accessories

Steel Pallet

Wire Mesh Decking

Rack Protectors

Pallet Storage Rack

VNA Pallet Rack

Double Deep Pallet Rack

Teardrop Pallet Rack

Medium Duty Shelving

Light Duty Shelving

Radio Shuttle Rack

Cantilever Rack

Mezzanine Platform

Drive In Racking

Push Back Racking

Electric Mobile Racking

Gravity Racking

AS/RS System

Stacking Rack

Wire Container

Mould Storage Rack

Carton Flow Rack

Rack Accessories

Steel Pallet

Wire Mesh Decking

Rack Protectors

Pallet Racking vs. Carton Flow Racks: Which System Fits Your Warehouse Best?

Pallet Racking vs. Carton Flow Racks: Which System Fits Your Warehouse Best?