Integrated Rack-Warehouse Systems: The Future of High-Efficiency Storage By Nanjing Peter Logistics Equipment Co., Ltd.

Unlike traditional warehouses that separate the construction of the building and the shelving system—often requiring months of lead time—clad-rack warehouses integrate the warehouse structure and racking into a single streamlined build. Both the external frame and internal racking are installed simultaneously, dramatically reducing construction time and labor costs.

Once the racking is in place, the entire warehouse is nearly operational, resulting in a higher space utilization rate. This design is particularly advantageous for industries with strict energy efficiency standards, such as cold chain logistics, where minimizing energy consumption is critical. Compared to traditional warehouse models, clad-rack systems offer superior thermal efficiency and storage density, making them a more cost-effective and sustainable long-term solution.

Fire Safety Considerations in Clad-Rack Warehouse Design

One of the most critical challenges in clad-rack warehouse construction is fire protection. Traditional warehouses rely on a combination of passive protection (like fire-resistant coatings) and active systems (such as sprinklers). However, the unique integrated structure of clad-rack warehouses makes it difficult to apply fireproof coatings to main load-bearing components like uprights and beams.

As a result, these systems may not meet conventional material-based fire resistance standards. To address this, many international projects adopt a “technical + human protection” approach—combining automatic sprinkler systems with rigorous operational fire safety procedures. In mature markets, insurance companies often assess and approve these fire safety plans alongside certified fire protection firms. As long as safety systems meet regulatory standards and do not endanger nearby facilities, the warehouse plan can be approved—even without traditional passive fireproofing.